Used Complete Bottling Line for PET and Glass 2007

Depalletizer

This unit takes bulk of bottles that are stacked on a pallet and places them onto an accumulation area before entering the Lowerator unit. The operation of the machine is manual.

There are some forklift interactions with loading full pallets onto the infeed conveyor, removing the empty pallets from the discharge conveyor and the placement of empty pallets at the operator level (layer dividers). Cleaning is carried out with the machine switched off and the hoist lowered.

Bottle Lowerator

The Lowerator transfer the bottles from the Depalletiser operator level to the lower level Rinser before entering the Filler. This unit is used for glass bottles only and can be mechanically adjusted easily depending on different bottle dimensions.

Gripper Rinser

Bottle Rinser provides an excellent way to fully clean the bottles. The bottle rinser is used to rinse both PET and glass bottles. The machine can be mechanically adjusted to suit different bottle types.

Filling Monoblock Icon

(ICON 5000 30/10 Filling and Pick and Place Capping Machine)
The Icon Filler is purchased in 2007. The Icon Filler (30 filling heads with 10 capping heads) would be capable of filling:

– 10,000bph 1250, 1L Juice (SBO10) maximum production rates
– 14,000 bph 600ml (SBO10 + SBO4) PET production
– Suitable for glass filling bottles
Year of Manufacture:2007
Manufacturer: ICON

Arol Capper (Plastic Bottles)

The Arol Capper unit is used to apply plastic caps on the bottles inside the ICON Filler machine. This unit is located inside the Icon Filler machine. The pick and place capping turret capable of:
– 28mm flat caps
– 28mm Sports Caps
– 38mm Flat Caps
– Not suitable for ROPP aluminum caps (use existing Alcoa Capper for these products)

Model: EURO/PK FLAT AND SPORT TURRET 10 HEADS
Manufacturing Year: 2007
Speed: 24000 BPH/MAX
Packaging: round PET bottles (diam. max. 110 mm)
Closure: plastic screw FLAT and SPORT caps diam. 28 mm, Plastic screw FLATcaps diam. 38 mm.
Voltage: 415V / 50Hz / 24V.
Pitch: 157 mm
Pitch diameter: 500 mm
Working direction: Clockwise

Cap Chute / Hopper – Used Complete Bottling Line for PET and Glass

The stainless-steel Cap Chute is used to transfer the plastic and the aluminium caps into the Sorter of the Capper machines for both Arol and Alcoa Capper.

Bottle Inspection/ Rejector & Induction Sealer

Cap detection and rejection unit. This unit detects the presence of a foil seal in the cap. This system includes a rejecter that will reject bottles onto a separate conveyor early enough to be reprocessed.

Alcoa Capper (Glass Bottles)

This unit is used to apply caps on the glass bottles. Alcoa ROPP 8 heads capper comes with cap sorter and the Cap chute is shared with the Arol Capper for Plastic bottles. This unit is used for the beverage alcohol in the glass bottles. Depending on the products, 4 heads or 8 heads can be used.

The production rate is maximum 80 bottles
per minute. This unit has 2 tuckers and 2 threaders located opposite to each other and can be mechanically adjusted depending on the bottle neck diameter.
Model: Alcoa Capper VK-138 Headset 55950

Plastic Bottle Inverter / Steriliser

This unit is mainly used in sterilising the PET bottle mouth and surface of caps with product temperature. The machine speed matches the line speed.

Cooling / Warming Tunnel

The Cooling tunnel unit is used for the pasteurized products (juices) and the warming tunnel is used for the alcohol products.

The Cooling tunnel unit is used to cool the hot filled products. Cooling the bottles after hot filling is essential to preserve the taste and nutritional value of the product. The hot product is run through the stainless-steel tunnel which fitted with series of nozzles that spray the cool water onto the product.

The warming tunnel is used to warm cold-filled alcoholic products up to temperature warm enough to prevent condensation on the bottle surface.
This unit helps with labelling and handling of the bottles down to the production line.

Pasteuriser – Used Complete Bottling Line for PET and Glass

The pasteurizer unit is used to sterilizing our juice products and can be used for milk products as well  can run up to 10,000 L/hour with maximum temperature of 100℃

1995 Kosme Rotary Labeller

The labelling machine handles the self-adhesive labels made of paper or plastic. The bottles are rotated into optimal labelling position. The label then is smoothed after application with the special roll-on plates. This unit is used to apply self-adhesive labels of our Galway Pipe bottles.

This unit has 3 label head applicators and can run up
to 7000 bottles per hour. The production rate may vary depending on the bottle / product types.
Year of Manufacture: 1995
Model/ Type: MERKUR 16T S1 S2 ADV

2005 Imball Multi Packer Machine

The Imball Multipacker machine was used to pack the 250ml juice products (4 pack x 6 pack). This unit is not equipped with the glue unit.
Manufacturer: Imball
Model: Multipack 100
Year of Manufacture: 2005
Speed: 14,400 cph

Smi Line Divider

Distributes bottles adequately into multiple lanes before entering the Packer machine. Rated at 200bpm.

Machine function is atop/clamp/swing/release. This unit can operate up to 8 lanes.
Model: DIVIPACK 200
Voltage: 415V (3phase + PE)
Year of Construction: 2002

Dimac Packer / Wrap Around Packer

The Wrap Around packer unit is flexible as it can do from 6 – 30 pack formation. Starwrap machine is created to form complete cartons from flat blanks.

The Starwrap is a machine with input and output placed on two levels. Cartons are formed when the product is lowered through a plate controlled by a mechanical cam (packages dropped down from high tray and wrap around carton)

Palletiser – Used Complete Bottling Line for PET and Glass

The Fibreking Palletiser is used to palletise the cartons of products before getting transferred to the Turn Table and ASW area. The pallet configuration/pattern depends on the Carton size.
Model / Type: RHCP30 PALLETISER
Manufacturer: FIBREKING