Used aseptic filling line Bag in Box Alfa Laval up to 1400 bph

Introduction to the System

The “Used aseptic filling line Bag in Box Astepo up to 1400 BPH” marks a revolution in the food processing industry. It’s an epitome of engineering finesse, designed specifically for ICE cream mix. The system ensures an aseptic environment, crucial for maintaining product integrity, enhancing shelf life, and ensuring consumer safety. This filling line produces formats from 5 L up to 20 L.

Components and Technical Specifications

At the heart of the system is the Astepo HS-LA A.F. 1H/1″, a marvel of modern manufacturing. Accompanying the primary unit is a sophisticated conveyor system integral for the seamless transfer of products, minimizing contamination risks and human intervention.

An automatic packer follows suit in the Used aseptic line, exemplifying efficiency and consistency. It ensures that each product meets exact specifications, an essential factor in maintaining operational reliability and product standards. A comprehensive set of strategic spare parts complements the system, indicative of foresight in maintaining uninterrupted operations.
It is very important to note that if needed the line could be integreted with a  semi-automatic case packer (to be quoted separately).

Constructed in 2009 in Italy, this Used aseptic filling line Bag in Box Astepo up to 1400 BPH embodies European excellence in manufacturing, adhering to stringent safety and quality protocols. The operational efficacy is evident in its energy optimization: running at 400V at 50Hz with a 2.5kW power draw. The pneumatic framework, another core aspect, demands a stable 7-8 bar pressure with a consumption rate of 160 nm3/hour, providing the necessary force in a controlled manner.

Operational Parameters

The aseptic process of the Used aseptic filling line Bag in Box Astepo up to 1400 BPH, a cornerstone of this system, hinges on an advanced cleaning mechanism. Utilizing steam at an optimal 6 bar pressure and peroxide at a 35% concentration, it targets and eradicates microbial threats. This method not only ensures a sterile filling environment but also safeguards the organoleptic properties of the ice cream mix.

These parameters get meticulously calibrated to enhance production flow, accommodating a product profile of a maximum 2 bar pressure and a peak temperature of 80°C. Efficiency is reflected in its flow rate, consistently hitting 7000 l/h.

Innovations in Renewal

The refurbishment phase saw significant upgrades, predominantly to bolster performance and reliability. Vital components like the filling head seals and pneumatic cylinders underwent replacement, fortifying the system’s core. The introduction of high-grade pneumatic hoses and a new Andress & Houser meter exemplify the commitment to precision and quality.

The steam system received a comprehensive overhaul, with critical elements either replaced or reconditioned, ensuring enhanced reliability and performance consistency. The integration of a dedicated valve, independent of the product line, for washing and sterilization marked an innovation in maintenance efficiency.

Adaptability and Customization

The system’s customization caters to specific production requisites and market demands. Notable is the high-quality translation of the control panel into Russian, a strategic market adaptation. The reconfiguration of the aseptic filling system for ELPO lids usage signals versatility in operation, coupled with an expansion in production capacity up to 2000 l/h. These adaptations are telling of the line’s readiness for diverse market challenges.

Conclusion for the Used aseptic filling line Bag in Box Alfa Laval up to 1400 bph

In essence, the used bottling line for the aseptic filling system transcends basic compliance with food industry standards. The strategic enhancements and advanced technical integrations offer a production system that doesn’t just respond to current demands but anticipates future challenges. It reaffirms the commitment to delivering unparalleled quality, safety and operational excellence in the food processing realm.