Description

Used Complete Acmi Packaging Line 31,000 BPH

		Nominal output line	1/4 pallets /mother pallet	layers /pallet	packs / 1/4 layer	bottles / pack	TOTAL output [bottles/h]
PET 0,5L	24tray, QEP	32.5	4	5	2	24	31,200
PET 1,75L	Single bottles	32.5	4	4	1	25	13,000
PET 2L	Single bottles	32.5	4	4	1	25	13,000
CAN 0,33L	4pack into 24,QEP	25	4	7	2	24	33,600
	4pack QEP	25	4	7	12	4	33,600
	6pack QEP	25	4	7	9	6	37,800
	8pack QEP	25	4	7	6	8	33,600
CAN 0,5L	12pack QEP	32.5	4	5	4	12	31,200

 

	INFEED				OUTFEED
Format	Case type	Pallet	Inter-layer	Cases (bottles) per layer	Case type	Pallet	Inter-layer	Cases per layer	Mother pallet
PET bottle 500 ml	24 tray no film	1200×1000	no	10	24 tray no film	1/4	no	2 (mixed)	1200×800
PET bottle 500 ml	12 tray no film	1200×1000	no	22	12 tray no film	1/4	no	2 (mixed)	1200×800
PET bottle 1750 ml	Singles in MU tray	600×800	yes plastic tray	48+48	25 tray no film	1/4	no	1 (bottles mixed)	1200×800
PET bottle 2000 ml	Singles in MU tray	600×800	yes plastic tray	48+48	25 tray no film	1/4	no	1 (bottles mixed)	1200×800
PET bottle 1250 ml	INFO MISSING				INFO MISSING
can 330 ml	6×(2×2 film) into tray no film	1200×1000	no	10	6×(2×2 film) into tray no film	1/4	no	2 (mixed)	1200×800
can 330 ml	2×2 film	1200×1000 or 600×800	yes	24+24	2×2	1/4	yes	12 (mixed)	1200×800
can 330 ml	3×2 film	600×800	yes	18+18	3×2	1/4	yes	9 (mixed)	1200×800
can 330 ml	4×2 film	600×800	yes	12+12	4×2	1/4	yes	6 (mixed)	1200×800
can 500 ml	4×3 into tray no film	1200×1000	no	20	4×3 into tray no film	1/4	no	4 (mixed)	1200×800

The line specifically includes:

2 Robot Mod. CONDOR M‐410 4A 300KG depalletizer 

2 Pack depalletising head equipped with supporting table for one single pack row

2 Single bottle depalletising head equipped with 4 gripping pliers for 650mm tall filled bottles

4 Gripping device for interlayer pads

2 Equipment for automatic head changeover with connection point on the robot

4 Equipment for automatic head changeover with connection point on the head

4 Base frame for deposit of additional robot head

3 Layer Centering and pusher system to perform shrinkpack depalletisation

N°02 Platforms with access stairs for manual removal of film 

1 Hydraulic elevator for pallets

1 Safety barrier according to EN 50100 norms.

1 Double loading barrier mounted on the pallet conveyor for the correct positioning of the load by fork lift truck.

1 Double anti‐collision barrier on pallet conveyor for fork lift truck

2 Powered 4‐chain conveyor for pallets, 3,000 mm long

6 Powered 4‐chain conveyor for pallets, 2,200/2,500 mm long

6 Powered 4‐chain conveyor for pallets, 1,100/1,500 mm long

1 Mobile pallet shuttle system 7,000 mm long complete with: 1 pallet conveyor L= 1,500mm; wheeled mobile cart; safety system with laserscanners; 2 steel guides; cable run.

4 90° Angle conveyor for pallets with galvanised and motorised rollers cutting with chains. The rollers up and down movement is commanded by a gearmotor through a cam.

3 Powered roller conveyor for pallets, 1,100/1,500 mm long, roller diameter 89 mm, pitch 114 mm.

1 Belt conveyor for trays (14 m long)

60 Electrical panel and electrical installation for the Robot and the Accessories. Control panel and automation.

1 Air conditioning for the electrical cubicle of ACMI accessories

2 Air conditioning for the electrical cubicle of FANUC 4‐axis robot

2 Steel plate for robot basement. Thickness 50mm. Dimensions 2,000×2,000mm

1 Induction loop

4 Pull wires along pallet conveyors outside the safety fences

55 Wire‐net protections

2 Ethernet card

8 Safety lock with coded key (Castell / Fortress)

1 Power meter

1 Air consumption meter

1 ROBOT PLC software listing with comments translated into English

1 Conformity with CCE specifications

1 Scanner to read pallet label

1 Pallet shape control

2 Stainless steel local isolator for motors of pallet conveyors outside the safety fences

1 Robot Mod. CONDOR M‐410 4A 160KG

1 Gripping head to handle empty pallets, interlayer pads, plastic trays

2 Safety barrier according to EN 50100 norms.

2 Double loading barrier mounted on the pallet conveyor for the correct positioning of the load by fork lift truck.

2 Double loading barrier mounted on the pallet conveyor for the correct positioning of the load by fork lift truck.

4 Powered 4‐chain conveyor for pallets, 2,200/2,500 mm long

3 Powered 4‐chain conveyor for pallets, 3,000 mm long

1 Powered 4‐chain conveyor for pallets, 1,100/1,500 mm long

7 Additional electrical installation for pallet conveyors

1 Air conditioning for the electrical cubicle of FANUC 4‐axis robot

1 Steel plate for robot basement. Thickness 50mm. Dimensions 2000x2000mm

2 Induction loop

3 Pull wires along pallet conveyors

23 Wire‐net protections

3 Stainless steel local isolator for motors of pallet conveyors outside the safety fences

3 Safety lock with coded key (Castell / Fortress)

1 Conformity with CCE specifications

1 Pack conveyors

1 Modular chain conveyors

1 Conveyors with LBP chain with little rollers

1 Reinforced operator platform in painted steel with 4 access stairs.

1 Teflon coated stainless steel side guides

1 Transfer between conveyors made with free rollers

1 Conveyors ends are closed with carters ‐ no opened design

1 SEW MOVIGEAR with decentralised DANFOSS frequency converters

1 Bottle conveyors

1 Modular chain

1 Dry lubrication system complete with central unit and pump,

1 Conveyors proposed include transfer plates ‐ exception to the conveyor std

1 Internal cleaning facility ‐ NOT AUTOMATIC

1 Conveyors ends are closed with carters ‐ no opened design

1 SEW MOVIGEAR with decentralised DANFOSS frequency converters

1 Electrical panel and electrical installation

1 Line project and software study with dedicated operator interface for layer pattern mixing settings

1 Conformity with CCE specifications

1 Ethernet card

1 Power meter

1 Air consumption meter

1 Air conditioning for the electrical cubicle.

1 PLC software listing with comments translated into English

1 High speed tray packer TRAYMAX HS

1 Ethernet card

1 Power meter

1 Air consumption meter

1 Air conditioning for the electrical cubicle.

1 PLC software listing with comments translated into English

 

1 Palletising robot with 2‐module Twisterbox Mod. CONDOR P136 TWB 2M

3 Single twin speed infeed belt for Twisterbox ,2m long, for packs separation, counting and rotation.

6 Additional palletising programme.

4 Safety barrier according to EN 50100 norms.

1 Steel plate for robot basement. Thickness 50mm. Dimensions 2000x2000mm

1 Powered 5‐chain conveyor for pallets, 3,000 mm long

3 Powered 5‐chain conveyor for pallets, 2,200/2,500 mm long

20 Electrical panel and electrical installation for the Robot and the Accessories. Control panel and automation.

1 Air conditioning for the electrical cubicle.

1 Ethernet card

4 Safety lock with coded key (Castell / Fortress)

1 Air consumption meter

3 Induction loop

16 Wire‐net protections

5 Pull wires installed along pallet conveyors

1 Power meter

1 ROBOT PLC software listing with comments translated into English

8 Reinforced operator platform in painted steel with access stairs.

1 Conformity to CCE specifications

4 Stainless steel local isolator for motors of pallet conveyors outside the safety fences

1 Loading point for external pallets with fork lift protection and

 

1 Robot Mod. CONDOR M‐410 4A 160KG

1 Gripping head frame

1 Gripping device for pallets

2 Gripping device for interlayer pads

2 Double loading barrier mounted on the pallet conveyor for the correct positioning of the load by fork lift truck.

1 Single loading barrier mounted on the pallet conveyor for the correct positioning of the load by fork lift truck.

2 Double anti‐collision barrier on pallet conveyor for fork lift truck

1 Single anti‐collision barrier on pallet conveyor for fork lift truck

1 Powered 5‐chain conveyor for pallets, 3,000 mm long

4 Powered 5‐chain conveyor for pallets, 2,200/2,500 mm long

1 Powered 5‐chain conveyor for pallets, 1,100/1,500 mm long

6 Additional electrical installation for pallet conveyors

1 Air conditioning for the electrical cubicle of FANUC 4‐axis robot

1 Steel plate for robot basement. Thickness 50mm. Dimensions 2000x2000mm

1 Conformity with CCE specifications

1 Lift device on loading of 1/4 pallets without mother pallet

 

1 Pallet stretch‐wrapper with rotating ring Mod. VORTEX 1000

1 Mechanic top presser for holding the product on the pallet

1 Roping system

1 Pneumatic pallet lifting unit

1 Automatic film spool changeover with pre‐stretching device

1 Trolley for reel change

1 Supplement for half‐pallet handling

2 Powered 5‐chain conveyor for pallets, 3,000 mm long

2 Additional electrical installation for pallet conveyors

1 Air conditioning for the electrical cubicle.

5 Wire‐net protections

1 Ethernet card

2 Safety lock with coded key (Castell / Fortress)

1 Power meter

1 Air consumption meter

1 PLC software listing with comments translated into English

1 Conformity to CCE specifications

1 Greasing points grouped in zones ‐ no centralised lube in one point included

1 Wifi communication system included ‐ no Bluetooth

1 1/4 pallet capability

3 Safety barrier according to EN 50100 norms.

1 Mobile pallet shuttle system 7000mm long complete with: n°1 pallet conveyor L= 1,500mm; wheeled mobile cart; safety system with laserscanners; n°2 steel guides; cable run.

2 Powered 5‐chain conveyor for pallets, 2,200/2,500 mm long

1 Powered 3‐chain conveyor for pallets, 2,200/2,500 mm long

5 Additional electrical installation for pallet conveyors

1 Double loading barrier mounted on the pallet conveyor for the correct positioning of the load fork lift truck.

1 Double anti‐collision barrier on pallet conveyor for fork lift truck

1 Air conditioning for the electrical cubicle.

5 Wire‐net protections

1 Ethernet card

1 Power meter

1 Air consumption meter

1 Conformity to CCE specifications

1 Centering device for full half‐pallets on roller conveyor at Twiner infeed

1 PLC software listing with comments translated into English

1 Robotised pallet stretch wrapper with rotating pallet Mod. ROCKET

3 Powered 3‐chain conveyor for pallets, 3.000 mm long

3 Additional electrical installation for pallet conveyors

1 Ethernet card

2 Safety lock with coded key (Castell / Fortress)

1 Power meter

1 Air consumption meter

1 PLC software listing with comments translated into English

12.8 1 Conformity to CCE specifications

1 Greasing points grouped in zones ‐ no centralised lube in one point included

1 Wifi communication system included ‐ no Bluetooth

1 Roping system

1 Trolley for reel change

1 Air conditioning for the electrical cubicle

1 Stainless steel local isolator for motors of pallet conveyors outside the safety fences

1 Pull wires installed along pallet conveyors

1 Supplement for shrinkpacks insertion into trays

1 01 additional Pick & place Robot Mod. CONDOR M 410 4A 300 kg equipped with side grippers to perform pick and place of large pet bottle packs into 1/4 trays and tray centering system.

1 Additional cost for tray conveyors adaptation

1 Additional cost for empty 1/4 tray handling in Traymax

1 Services including Assembly shipment commissioning

1 Supplement for CHEP pallet 1200x1000mm handling

1 Supplement for 1200×1000 pallet handling in Twisterbox

1 Supplement for wider layer conveyors

1 01 extra Bomb‐bay door capable of handling 1200x1000mm layer

1 Supplement for 1200×1000 pallet handling in pallet conveyors

1 Services including shipment Assembly commissioning