Description

 Used KRONES Filling Line for Edible Oil Year 2018

The used KRONES filling line for edible oil, manufactured in 2018, delivers high efficiency for bottling edible oil. Furthermore, this line ensures immediate operation through recently completed preventive and corrective maintenance.

Technical specifications of the filling line for oil

The filling line processes edible oil using a gravity/light depression technology. Moreover, this system guarantees maximum precision and quality in the bottling process. All machinery comes from 2018, offering cutting-edge technology that adheres to the latest standards.

The line handles bottles in formats of 750 ml, 900 ml, 1 liter, and 1.8 liters, delivering remarkable versatility for various production needs. In addition, it processes up to 6,800 bottles per hour for the 750 ml, 900 ml, and 1-liter formats. For the 1.8-liter format, it achieves a production rate of up to 16,000 bottles per hour.

Bottle Types: The line primarily processes PET bottles. However, the filling monoblock also accommodates glass bottles, offering additional operational flexibility.

Main Components

1. 1-5 Step Injection Stretch Blow Molding Machine

• Machine Name: 1-5 Step Injection Stretch Blow Molding Machine
• Brand: ASB – Nissei
• Origin: Japan
• Year of Production: 2018
• Working Hours: 3693
• Quantity: 4
• Type of PLC: YOKOGAWA

The ASB – Nissei 1-5 Step Injection Stretch Blow Molding Machine represents an advanced solution in the field of plastic container forming. This technology combines the advantages of 1-step and 2-step processes, offering efficient, high-quality production. The process starts with the injection of the preform, followed by a primary cooling phase. Subsequently, the preform undergoes secondary cooling to ensure uniform temperature distribution. After stabilizing the temperature and adjusting the step, the preform is reheated and subjected to stretch blow molding to obtain the final product. This approach allows for greater forming precision and reduced cycle times. Equipped with a YOKOGAWA PLC, the machine ensures precise process control and easy integration with other industrial automation systems. The 2018 production guarantees compliance with the latest technological standards, offering reliability and high performance.

2. Conveyor Between ASB & Filing Monobock

• Machine Name: Conveyor Between ASB & Filler Machines
• Brand: Delta Engineering
• Origin: Belgium
• Year of Production: 2018
• Type of PLC: SIEMENS-ET200SP

The conveyor produced by Delta Engineering is designed to ensure the continuous and efficient flow of bottles between ASB machines and fillers. These conveyors come in various sizes and materials, with different types of chains, such as small or vacuum chains for unstable bottles, to prevent falls and ensure safe handling. The modular structure of the system allows for easy customization and integration into existing production lines. The SIEMENS-ET200SP PLC provides precise movement control, ensuring optimal synchronization and coordination with other equipment on the line. The robust construction and high-quality components guarantee a long service life and minimal maintenance. Manufactured in 2018, this conveyor incorporates the latest technologies in material handling, offering efficiency and reliability.

4. ZALKIN Cap Feed Unit

• Machine Name: Cap Feed Unit
• Brand: ZALKIN
• Origin: USA
• Year of Production: 2018

The ZALKIN cap feed unit is an essential system for ensuring the continuous and precise flow of caps during the bottling process. This machine is equipped with an automatic orientation system that ensures the caps are correctly positioned before being applied to the bottles. ZALKIN units are renowned for their reliability and high performance, with the ability to handle various cap sizes without the need for lengthy setup times. The robust construction and high-quality components guarantee a long service life and minimal maintenance. The unit produced in 2018 ensures compatibility with modern automated production lines.

5. KRONES Filling Monoblock

• Machine Name: Modulfill
• Brand: KRONES J11
• Origin: Germany
• Year of Production: 2018
• Working Hours: 4794
• Type of PLC: SIEMENS-S7-300 + B&R

The KRONES J11 filler is a key component for ensuring high-precision and efficient filling operations. Designed for edible oil and other beverages, it uses gravity or light vacuum filling technology to ensure that each bottle is filled to the exact specified capacity. With a combination of SIEMENS-S7-300 and B&R PLCs, the machine provides comprehensive control of the filling process, monitoring every stage to prevent errors or waste. Its production capacity varies according to bottle formats, making it perfect for high-volume production lines. Preventive maintenance has been performed on the unit, ensuring maximum operational reliability.

6. Nitrogen System (N₂ SYSTEM)

• Machine Name: N₂ SYSTEM
• Brand: VBS
• Origin: USA
• Year of Production: 2018
• Quantity: 2
• Type of PLC: SIEMENS-S7-1200

The VBS nitrogen system is designed for the controlled injection of nitrogen inside the bottles after filling. This process creates the ideal internal pressure to ensure bottle stability during transport and storage. The VBS technology is particularly suitable for packaging oils and other beverages, where preserving freshness and reducing oxidation is crucial. The system is controlled by a SIEMENS-S7-1200 PLC, ensuring precise and synchronized injection with the rest of the production line.

7. KRONES Checkmat Machine

• Machine Name: Checkmat Machine
• Brand: KRONES
• Origin: Germany
• Year of Production: 2018

The KRONES Checkmat is an automated quality control machine designed to inspect already filled and sealed bottles. It uses advanced sensors and vision systems to check for cap presence, fill levels, and external defects. Its state-of-the-art technology can detect even minor anomalies, ensuring that only perfect bottles proceed to the next production phase. Its integration with the rest of the line allows for a continuous workflow without slowdowns.

8. Conveyor

• Machine Name: Conveyor
• Brand: KRONES
• Origin: Germany
• Year of Production: 2018
• Type of PLC: SIEMENS-S7-300

The KRONES conveyor ensures smooth transportation of bottles between different machines on the line. With a SIEMENS-S7-300 PLC, the system can be monitored and controlled in real time to ensure optimal operation. It is designed to adapt to various line speeds and configurations, minimizing downtime and interruptions.

9. KRONES Labeling Machine

• Machine Name: Krones TopModul II
• Brand: KRONES
• Origin: Germany
• Year of Production: 2018
• Working Hours: 4379
• Type of PLC: SIEMENS-S7-300

The 2018 KRONES labeler is designed to apply labels to bottles with high precision and efficiency. Equipped with a SIEMENS-S7-300 PLC, it offers advanced control of the labeling process, ensuring optimal synchronization with other machines in the production line. The machine can handle various types of labels, including self-adhesive and glued labels, adapting to different bottle formats and materials. With 4379 working hours, it shows moderate usage, indicating that the machine is still in good operating condition. The robust structure and high-quality components ensure long-lasting performance and minimal maintenance. Additionally, the machine is designed for quick format changes, minimizing downtime during transitions between different products.

10. KRONES Divider Conveyor

• Machine Name: SynCo
• Brand: KRONES
• Origin: Germany
• Year of Production: 2018
• Working Hours: 4982
• Type of PLC: B&R X20 BC 0083

The KRONES divider conveyor is designed to evenly distribute bottles across different sections of the production line. Equipped with a B&R X20 BC 0083 PLC, it ensures precise movement and speed control, guaranteeing efficient product distribution. With 4982 working hours, the machine shows moderate usage, suggesting it remains in good operating condition. Its modular structure allows for easy integration with other equipment and quick reconfiguration in case of changes to the production line. High-quality components and robust construction ensure long-lasting performance and minimal maintenance. Additionally, the ergonomic design facilitates access for cleaning and maintenance operations, improving overall operational efficiency.

11. KRONES Packer

• Machine Name: Variopac
• Brand: KRONES
• Origin: Germany
• Year of Production: 2018
• Working Hours: 3467
• Type of PLC: SIEMENS-S7-300 + B&R

The KRONES Variopac is a fully automatic packaging machine designed to easily adapt to various packaging trends. It can handle packaging with pads, trays, or wrap-around cartons, with or without shrink film, covering a wide range of packaging configurations. The machine’s modular design offers flexibility for producing multiple packaging formats. The Variopac is prepared for future packaging concept changes and can be easily converted or upgraded when needed. With a capacity ranging from 30 to 150 cycles per minute, depending on the model, type of package, and pack size, the Variopac ensures efficient and reliable operations. The ergonomic design, featuring a high frame, large sliding doors, and separation between the operator and service sides, provides a highly comfortable working environment while significantly reducing the operator’s workload. Moreover, the machine is equipped with maintenance-free servo drive technology in all areas, ensuring high operational reliability.

12. KRONES Conveyor

• Machine Name: Conveyor
• Brand: KRONES
• Origin: Germany
• Year of Production: 2018
• Type of PLC: SIEMENS-S7-300

The 2018 KRONES conveyor is designed to ensure efficient and continuous transportation of bottles between different sections of the production line. Equipped with a SIEMENS-S7-300 PLC, it provides precise control of speed and synchronization, ensuring that bottles are delivered on time to the subsequent machines. The robust construction and high-quality components guarantee long-lasting performance and minimal maintenance requirements. Its modular design allows for easy integration with other equipment and quick reconfiguration in case of production line modifications.

13. KRONES Palletizer

• Machine Name: Palletizer
• Brand: KRONES
• Origin: Germany
• Year of Production: 2018
• Working Hours: 2496
• Type of PLC: SIEMENS-S7-300

The KRONES palletizer is an automated system designed to stack and arrange pre-packaged bottles onto pallets in an orderly and efficient manner. Thanks to the SIEMENS-S7-300 PLC, it offers precise and customizable control of palletizing sequences, allowing for different configurations based on pallet sizes and formats. The machine uses gripping clamps or vacuum systems, depending on the type of packaging, to ensure accurate and stable placement of the load units. The system can handle different palletizing speeds, with a capacity of up to 60 pallets per hour, depending on the line layout. The robust construction ensures long-term reliability and low maintenance costs, with durable components and easy access for routine maintenance.

14. ROBOPACK Stretch Wrapping Machine

• Machine Name: Stretch Wrapping Machine
• Brand: ROBOPACK
• Origin: Germany
• Year of Production: 2018
• Type of PLC: SIEMENS-S7-1200

The ROBOPACK stretch wrapping machine uses stretch film to stabilize and protect pallets during transport and storage. Equipped with a SIEMENS-S7-1200 PLC, it allows for programmable wrapping modes, including cycles with variable tension and multiple layers, depending on the load and customer specifications. The machine is designed to minimize film consumption through a pre-stretch system that can reach up to 300%, optimizing operational costs. Its robust construction and compact design make it ideal for production lines with limited space. The machine supports both vertical and horizontal wrapping, with customizable wrapping patterns to ensure maximum load protection.

Maintenance and Operating Conditions

The team has completed preventive and corrective maintenance on the line, ensuring reliability and immediate readiness for use. Furthermore, inspectors have optimized all machinery to deliver high performance and reduce downtime. As a result, the line maintains consistent productivity even during extended operations.

Operational Advantages of the Used KRONES Filling Line for Edible Oil Year 2018

The used KRONES filling line for edible oil, year 2018, provides a comprehensive solution for those requiring reliability and flexibility in the bottling sector. Not only does it feature advanced technologies, but it also offers high production capacity and compatibility with various formats and materials. Consequently, this line enables operators to meet productivity and quality demands efficiently.

Operators using this filling line can optimize production processes, reduce operational costs, and ensure a finished product of the highest quality. In addition, the flexibility of the line supports a wide range of production requirements, making it a valuable asset for diverse operations. Furthermore, the combination of precision engineering and adaptability ensures that this line remains a competitive choice in the bottling industry.

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