Complete Bottling Line
Ref: LC538Used Bottling Line for baby powder milk 18000 cph
Details
Description
Used Bottling Line for baby powder milk 18000 cph
The bottling line for baby powder milk at 18,000 cans per hour operates as a fully automated system that ensures high efficiency and precision. Each machine in this line optimizes production flow, reduces waste, and meets the strict quality standards required in the food sector.
Key features of the Used Bottling Line for baby powder milk 18000 cph
Depalletization
The process starts with the Jorgensen depalletizer (2000), an advanced system that handles preformed cans. This machine integrates a Siemens S7 PLC and Danfoss frequency converters, enabling precise production flow management. Additionally, the system includes an empty pallet collection station and an infeed buffer for 5 pallets, which facilitate continuous processing without interruptions.
Rinsing machine
Next, the cans move through the air rinsing machine, which removes particles and impurities using a high-pressure compressed air jet. This process prevents contamination while maintaining optimal hygienic conditions before filling. As a result, the product remains safe and meets regulatory requirements.
Scoop Placement machine in this bottling line for baby powder milk
The scoop placement machine (Hoppmann, 2014) plays a critical role in ensuring the accuracy of scoop insertion. This machine, which has a capacity of 360 scoops per minute, features a high-capacity buffer hopper, dedicated conveyor belts, and an automated insertion unit. Consequently, it places scoops with exceptional precision in each can.
Filling machine
The powder filling machine (Mannesmann Dematic / Colby Powder Systems, 2000) performs the filling process efficiently. This machine employs a dual-stage weighing system with automatic feedback, allowing precise dosage adjustments. The CRF 24H model reaches a maximum capacity of 300 cans per minute for 99 mm cans and 150 cans per minute for 127 mm cans. Moreover, the Mettler Toledo Garvens scale (2020) ensures weight conformity, enhancing production consistency.
Production Capacity
The line accommodates various filling capacities, making it highly versatile:
- 400-gram cans: up to 18,500 cans per hour.
- 800 / 850 / 900-gram cans: up to 10,200 cans per hour.
Pre-seamers
In this used line for baby powder milk, following filling, the can bottom unpacker and pre-seamer prepare the cans for final sealing. The Siemens S7 PLC integrated into the system ensures precise control. Additionally, the Ferrum pre-seamers (2000), with models F504EC for 127 mm cans and F505EC for 99 mm cans, provide strong adhesion before the final sealing step.
Quality Control
To guarantee product integrity, the high care room control station supervises all production stages. Equipped with a PLC and production management software, this station allows operators to monitor and adjust processes as needed.
Final Seaming
The Ferrum seamers (2000) finalize the can sealing process. Models F504EF for 127 mm cans and F505EF for 99 mm cans complete hermetic closures efficiently. Moreover, the Heuft system performs rigorous quality checks to verify sealing accuracy and overall can integrity, ensuring compliance with food industry regulations.
Labeling machine in the used Bottling Line for baby powder milk 18000 cph
After sealing, the cans move through the labeling machine and leaflet inserter (Pago), which applies high-precision labels and inserts informational leaflets automatically. This step enhances product traceability and consumer information.
Capping machine
The capping machine (R. Laurent SA, model C1, 2003) applies snap-on caps with remarkable precision. This system relies on an air transport mechanism and buffer vat to streamline cap placement, ensuring uniform closure across all cans.
Palletizing and Packaging
Finally, the Jorgensen palletizer and the Cyklop CST 940 stretch foil machine (a pallet wrapper) execute the last phase of the process. These machines arrange and wrap cans efficiently, securing them for storage and transport. As a result, the products maintain stability and remain protected during handling and shipment.
Dismantling Schedule
The dismantling of the bottling line is scheduled for 24-07-2025 to 27-07-2025, with production running until 23-07-2025. Due to the tight dismantling timeline, labeling all cables may not be feasible, meaning that some cables could be cut if necessary. Similarly, certain mechanical components might be cut instead of being properly dismantled to meet the schedule constraints.
Conclusion of the used Bottling Line for baby powder milk 18000 cph
The Used Bottling Line for baby powder milk 18000 cph provides a highly efficient and precise solution for large-scale production. By integrating advanced automation and quality control measures, this system optimizes productivity while maintaining consistency in product quality. Additionally, its flexible capacity accommodates different can sizes, making it a versatile option for manufacturers. With robust machinery ensuring seamless processing from depalletization to final packaging, this bottling line enhances efficiency, reduces operational costs, and guarantees product safety. Consequently, businesses can rely on this system to meet market demands while maintaining the highest industry standards.
Used Bottling Line for Baby Food Powder
Product Information
Product: Baby food milk powder or other powders.
Formats:
- Diameter 99 mm, filling weight 400 grams
- Diameter 127 mm, filling weight 800 / 850 / 900 grams
Production Capacity
- 400 grams: 18,500 cans per hour
- 800 / 850 / 900 grams: 10,200 cans per hour
Fixed Dismantling Date
- 24-07-2025 to 27-07-2025 (3 days only)
Line Components
1. Preformed Can De-Palletiser
- Manufacturer: Jorgensen
- Year: 2000
- Features:
- Control panel with 10x Danfoss VLT Midi Drive frequency converters and Siemens S7 PLC
- 2x Simatic operation panels
- Infeed buffer conveyor for 5x block pallets
- Pallets with 8x layers of 850-gram cans, separated by cartons
- Troax fence cover around the infeed conveyor
- Collection station for empty pallets
2. Can Rinser (By Air)
- Turns cans upside down and includes an ionization unit to make cans anti-static.
3. Divider Conveyor
- Designed to split the flow into 2 lines.
4. Scoop/Spoon Filling Machine
- Manufacturer: Hoppmann
- Year: 2014
- Specifications:
- 2x separate scoop adding stations
- 1x large scoop buffer vat for dumping plastic bags with unsorted scoops
- 2x scoop transport conveyors to sorters and feeding conveyors
- Capacity: 360 scoops/min (180 per system)
- Power: 400V, 3.9kW, 9A
- Dimensions: ~640 x 450 x 270 cm
- Weight: ~3,500 kg
5. Buffer Table for Cans with Scoop/Spoon
6. Scoop Vision Control Unit
7. Baby Food Powder Filling Machine
- Manufacturer: Engineering Mannesmann Dematic / Colby Powder Systems
- Machine Type: CRF 24H
- Year: 2000
- Capacity:
- 99 mm cans: up to 300 cans per minute
- 127 mm cans: up to 150 cans per minute
- Power: 400V – 50Hz
- Dimensions: ~230 x 265 x 330 cm
- Weight: ~7,700 kg
- Features:
- 24-Head Colby filler
- Gross weigher with Mettler Toledo Garvens C3570 (2020)
- Rejector and reject table
- Infeed rotary valve, powder transfer tube, 3 sifters, and vibration tube
8. Bottom Unpacker and Seaming Unit
- Manufacturer: NSM Magnettechnik
- Formats: 99 mm & 127 mm, easy format change
- Control: Siemens S7 PLC and touchscreen OP
- Canline rope conveyor: Year 2020
- Seaming Machines:
- Ferrum F504EC (2000) – For 127 mm cans
- Ferrum F505EC (2000) – For 99 mm cans
9. Control Station in the High-Care Room
- PLC and copy program available.
10. Final Bottom Seamers
- Ferrum F504EF (2000) – For 127 mm cans
- Ferrum F505EF (2000) – For 99 mm cans
11. Control System
- Heuft control system.
12. Buffer Table
13. Sticker Machine and Leaflet Inserter
- Manufacturer: Pago
- Stations: 2
14. Plastic Snap Cap Buffer Vat and Adding Machine
- Manufacturer: R. Laurent SA
- Model: C32
- Year: 2003
- Features:
- Air-blown conveyor from buffer vat to snap cap adding machine
- Snap Cap Adding Machine: R. Laurent SA, Model C1, Year 2003
15. Wrap-Around Case Packers
- Manufacturer: Involvo
- Year: 2000
- Hotmelt Units: Robatech Concept Diamond 8/4 (2015)
- Configurations:
- 99 mm cans: 6×4 per carton
- 127 mm cans: 4×3 per carton
16. Palletizer and Stretch Foil Machine
- Palletizer: Jorgensen
- Includes feeding of empty pallets station
- 5 boxes of 12 cans (800 / 850 / 900 gram) per layer
- Stretch Foil Machine: Cyklop CST 940
- Outfeed Station
17. Additional Features
- Interconnecting conveyors, control panels, PLC, and PLC programs included.
Dismantling Information
- Dismantling Date: 24-07-2025 to 27-07-2025 (3 days only)
- Production until: 23-07-2025
- Due to the tight dismantling schedule:
- Not all cables will be labeled; some may be cut if necessary.
- Some mechanical parts may be cut instead of being fully dismantled.
- The buyer’s supervisor or dismantling team may be present on-site.
- Machinery will be moved from the factory by truck to an external parking area.
- Buyer must organize transport and loading.