Description

Used aseptic isobaric bottling line KHS for PET 27000 bph

Overview of the Used aseptic isobaric bottling line KHS for PET 27000 bph

The Used aseptic isobaric bottling line KHS for PET 27000 bph provides a highly technological solution for bottling beverages in PET bottles. Moreover, this line handles bottle formats ranging from 0.33 liters to 2.5 liters and effectively adapts to various production needs. Therefore, manufacturers seeking flexibility benefit greatly from this line.

Products and production capacities

The Used aseptic isobaric bottling line KHS for PET 27000 bph processes soft drinks and fruit juices while offering production capacities that vary based on the type of beverage and bottle format. Consequently, producers can optimize production to match product demand.

Carbonated drinks production capacity of the Used aseptic isobaric bottling line KHS for PET 27000 bph

• 0.50-liter bottles: This line produces 22,000 bottles/hour, ensuring efficient output.
• 1-liter bottles: The line achieves 18,000 bottles/hour, making it suitable for medium-sized productions.
• 1.5-liter bottles: It handles 16,000 bottles/hour, enabling versatile production planning.
• 2-liter bottles: The line processes 15,000 bottles/hour, efficiently managing larger formats.

Non-carbonated drinks production capacity

• 0.33-liter, 0.50-liter, 0.75-liter, 1-liter bottles: This line outputs 27,000 bottles/hour, ensuring high throughput for smaller formats.
• 1.5-liter bottles: It processes 19,000 bottles/hour, enhancing production flexibility.
• 2-liter bottles: The line manages 15,000 bottles/hour, accommodating diverse product lines.

Operational history and filling technology

The Used aseptic isobaric bottling line KHS for PET 27000 bph has operated for approximately 80,000 hours. Operators completed a full upgrade in 2019 and a major overhaul at 76,000 hours by the end of 2021. As a result, the machinery maintains excellent performance standards. It uses isobaric filling technology, which optimizes pressure control during the filling process. This technology efficiently handles carbonated beverages and guarantees product quality and safety.

Composition of the Used aseptic isobaric bottling line KHS for PET 27000 bph

The line includes the following equipment, all from the KHS brand, ensuring consistent integration and performance:

Cap Sterilizer: KHS SCS8 and SCT4 (2006)

The KHS SCS8 and SCT4 cap sterilization systems fully sterilize caps before sealing the bottles. They preserve internal product sterility, using steam and chemical solutions to eliminate microorganisms. Additionally, the SCS8 model treats caps to meet strict hygiene standards, while the SCT4 model efficiently handles large volumes of caps, ensuring a steady supply.

Filling Machine: KHS Alfill (2006)

The KHS Alfill filling machine ensures sterile bottle filling under controlled conditions. Furthermore, it supports both isobaric and aseptic filling for sensitive products such as fruit juices, tea, dairy, and carbonated drinks. This non-contact filling system prevents contamination while its integrated pressure and temperature controls enable precise product dosing. With sealed chambers and HEPA filters, it minimizes contamination risks and maintains efficiency.

Inspector: KHS METEC FMS BV (2006) (For cap and fill control)

The KHS METEC FMS BV inspection system ensures that caps and fill levels meet the required standards. Optical and laser sensors verify the proper application of caps and correct fill levels. Additionally, any anomalies trigger automatic rejection without halting production, ensuring only compliant products proceed.

CIP System of the used aseptic bottling line: KHS Innopro (2006)

The KHS Innopro Clean-in-Place (CIP) system automates internal cleaning and sterilization of equipment. It customizes cleaning cycles using chemical solutions and sterile water. Thanks to integrated sensors, it continuously monitors detergent concentration and temperature, ensuring thorough cleaning, reducing downtime, and maintaining optimal sterile conditions.

System for Data Acquisition: KHS AIS MIDI

The KHS AIS MIDI data acquisition system monitors the bottling line in real time. It collects data on production speed, fill levels, sterility, and energy consumption. Moreover, operators receive real-time alerts for quick interventions, ensuring efficiency and product safety. Its traceability functions support compliance with food safety standards.

Labeling Machine: KHS Innoket-SE 60/120 2 RF 1HS PT

The KHS Innoket-SE labeling machine applies wrap-around labels hygienically. It avoids compromising the sterility of sealed bottles. With two rotary stations, it handles large production volumes, applying labels precisely using sensors for accurate positioning. Additionally, its hygienic design ensures compatibility with aseptic environments.

Inspector: KHS METEC-ETK (For label control)

The KHS METEC-ETK inspection system checks label quality, detecting wrinkles, misalignments, and unreadable prints. Moreover, high-resolution cameras and analysis software automatically reject non-compliant products, maintaining high visual and regulatory standards.

Conveyor: KHS Innoline

The KHS Innoline conveyor system smoothly transports bottles through the line while minimizing contact and contamination. Stainless steel components ensure hygienic operations, while sensors automatically regulate speed to prevent bottlenecks or product accumulation.

Shrink Wrapper: KHS TSP 050 V TPFO

The KHS TSP 050 V TPFO shrink-wrapping machine protects bottles during transport. Precise temperature control ensures that shrink film adheres tightly without distorting the bottles. As a result, it creates a secure package ready for distribution.

Handle Applicator of the used aseptic bottling line: KHS CSM 050-2

The KHS CSM 050-2 handle applicator attaches carrying handles to bottle packs without compromising sterility. Its automated design ensures precise application and integrates seamlessly into the production line, thereby improving overall efficiency.

Tray Packer of the used aseptic bottling line: KHS TP 035B

The KHS TP 035B tray-packing machine securely arranges bottled packs for transport. It automatically positions and secures trays, ensuring that packs remain stable and protected throughout storage and shipping.

Operational synergy and quality control of the Used aseptic isobaric bottling line KHS for PET 27000 bph

Each machine within the line integrates seamlessly, reducing downtime and optimizing production. Furthermore, the control and data acquisition system monitors all production stages, enabling quick interventions when anomalies occur. The METEC inspection systems continuously check caps, bottles, and labels, ensuring only compliant products proceed. The automated CIP system maintains hygienic conditions without production interruptions, enhancing overall reliability.

The Used aseptic isobaric bottling line KHS for PET 27000 bph provides a highly advanced, flexible, and efficient bottling solution for beverage manufacturers. Therefore, its ability to handle multiple formats and maintain high-quality standards makes it a valuable asset in modern bottling facilities.

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