Filling Monoblock
Ref: M239Rinser
Filler
Capper
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New PET filling monoblock for CSD up to 15000 bph
System Overview:
The “Unibloc 50 50 10” model by UBL SRL is an integrated bottling system, designed to operate with a maximum capacity of 15000 BPH. Its architecture combines three main functions: rinsing, filling and closing in a single monobloc.
Rotary Rinse in the New filling monoblock for CSD:
The rinsing section includes 50 heads, configured to process PET bottles. The design allows for effective and rapid washing, essential for maintaining hygiene standards.
Counterpressure Filling:
The filling module uses 50 isobaric valves to ensure uniform and precise filling. The isobaric system is particularly advantageous for carbonated drinks such as soft drinks and sparkling water, minimizing the loss of CO2 during filling.
Screw Closure:
The sealing section is equipped with 10 rotary heads for applying plastic screw caps. This mechanism ensures reliable and consistent closure, operating clockwise for greater efficiency.
Control and Automation:
The monoblock is equipped with a PLC/HMI control system produced by Schneider, which allows precise and facilitated management of the process. The integration of an electronic BPM meter and flow sensors at the inlet and outlet further improves operational efficiency.
Configuration and Adaptability:
The system is configured to handle 500ml PET bottles, but its construction allows modifications to accommodate various bottle sizes. This flexibility is essential for businesses that operate with different products and container formats.
Safety and Construction of the New filling monoblock for CSD:
The design includes a stainless steel safety hood, ensuring operator safety and compliance with current regulations.
Technical Conclusion:
The “New PET filling monoblock for CSD up to 15000 bph” is a complex and highly technological system, designed to maximize efficiency in bottling drinks in PET bottles. Its technical characteristics, from production capacity to automation solutions, make it an indispensable tool for companies seeking precision, reliability and adaptability in the bottling process.