Description

The Used Automatic Bottle Washer ATES Giorgia 8000 bph is a continuous-motion industrial bottle washing machine designed for the intensive cleaning of glass bottles, both new and recycled, within beverage bottling lines. The construction and configuration of this unit reflect a focus on reliability, cleaning efficiency, and ease of integration into existing glass packaging lines, particularly for medium and large-scale production environments.

The heart of the ATES Giorgia system is a robust mechanical structure supporting a continuous transport chain that securely holds and conveys bottles through multiple processing stations. The washing cycle is engineered to ensure thorough removal of internal and external residues, labels, and other contaminants that are commonly found on returned bottles intended for re-use. Bottles are loaded onto the machine and progress automatically through various sequential stages, managed by a centralized PLC control system.

The washing sequence includes a pre-wash phase, high-pressure internal and external washing, rinsing, and label removal zones. These steps are optimized through a combination of rotating brushes, jetting manifolds, and immersion baths. The process is precisely timed and managed to optimize the action of caustic solutions, hot and cold water rinses, and mechanical label separation, in accordance with industry hygiene standards. The entire operation is supported by a multi-section stainless steel tank system, recirculating pumps, and efficient filtration devices, ensuring the re-use and treatment of process water to minimize consumption and environmental impact.

Technical Features and Utility Connections

The ATES Giorgia 8000 bph bottle washer has been designed to meet the technical and functional requirements of modern bottling lines, with a focus on performance stability and low operating costs. The machine’s nominal output capacity is up to 8000 bottles per hour, with actual throughput dependent on bottle format, contamination level, and line configuration.

The core technical features of this unit include a rated water consumption of 1.0 to 1.5 cubic meters per hour. Water is distributed across various process stages through dedicated piping and solenoid valves, with a primary supply connection of 1” G (BSPP) and a minimum supply pressure requirement of 1.5 bar. The integrated sciacquatura and tank drainage system is managed through a 2-inch pipeline, optimized for continuous operation and reduced downtime.

Compressed air is utilized for certain actuation functions and for supporting pneumatic control elements within the machine. The pneumatic circuit operates at 6 bar, with a typical air consumption of approximately 20 normal liters per hour, and is accessed through a 1/4” connection.

Electrical power requirements for the ATES Giorgia 8000 bph washer are defined by a 400V three-phase supply, with a total installed power of 20 kW. The electric control cabinet is integrated with modern safety devices and protection relays, and the electrical interface is engineered for direct connection to line management systems or standalone operation. The machine is equipped with thermal load monitoring and fault detection for all primary motors and pumps.

Thermal energy for the main washing bath is delivered through a dedicated heat exchanger, with a required heat input of 250,000 kilocalories per hour (approximately 291 kW). The thermal circuit is adaptable for integration with plant steam or hot water generation systems, ensuring rapid achievement of operating temperatures and thermal stability during production shifts.

Machine Structure, Process Flow, and Integration

The overall layout of the Used Automatic Bottle Washer ATES Giorgia 8000 bph features a modular design, facilitating both stand-alone installation and integration into complex bottling lines. The stainless steel frame provides a high level of mechanical resistance to corrosion and chemical attack, ensuring operational longevity even in intensive usage scenarios and aggressive washing environments.

The bottle path is configured for smooth entry and exit, with automatic bottle loading and discharge systems designed to interface with upstream depalletizing and downstream filling or inspection units. The internal conveying mechanism is engineered for gentle handling of bottles, minimizing impact and breakage, while maintaining precise positioning through the entire washing cycle.

Within the washing section, bottles are exposed to sequential immersion and spray jets, utilizing controlled chemical dosing and temperature regulation. The main bath incorporates an efficient label removal mechanism, with the extracted labels and solid debris continuously filtered and removed from the process stream. This minimizes machine downtime due to clogging and supports high operational availability.

The final rinsing zone employs potable or demineralized water at controlled pressure, ensuring complete removal of any residual detergents or cleaning agents from the internal and external surfaces of the bottles. All process sections are equipped with inspection and service points, allowing for routine maintenance and inspection without extended machine stoppages.

The ATES Giorgia control system is based on a PLC (brand and model subject to configuration), with an operator interface provided via HMI or manual controls. System parameters, such as cycle time, temperature, water flow, and chemical dosing, are configurable to match the needs of different bottle formats and levels of soiling.

The machine includes all standard safety devices required by CE regulations, such as emergency stops, interlocked safety guards, and overload protection on all moving parts. The design philosophy prioritizes operator safety, ease of cleaning, and rapid access to all serviceable components.

Summary

In summary, the Used Automatic Bottle Washer ATES Giorgia 8000 bph is an industrial-grade, continuous-motion glass bottle washer configured for rigorous cleaning performance and low operational overhead. With an integrated suite of washing, rinsing, and label removal systems, optimized utility consumption, and robust mechanical construction, this machine represents an efficient solution for the hygienic preparation of glass bottles in beverage production environments. The combination of advanced process engineering and straightforward user controls ensures consistent results across a wide range of bottle types and production conditions.

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