Description

Used filling monoblock Melegari up to 40000 bph

In the industrial bottling landscape, notably, the Melegari filling monoblock model FILLJET NP-B 60-60-18 stands out. Designed to optimize production, it boasts a capacity of up to 30000 BPH. Furthermore, this analysis evaluates its technical specs, operational efficiency, and adaptability. It emphasizes its significant impact in still water bottling.

Operational Efficiency and Production Capacity

Manufactured in 2015 and still operational, the machinery proves its durability and reliability. Importantly, it handles PET containers in 0.20 L, 0.33 L, and 0.6 L formats. Consequently, this allows significant versatility in product sizes. A speed of 40000 BPH indicates remarkable production efficiency, positioning it as a competitive option for high-volume facilities.

Componentry and Technological Innovation

The rinser of the Used filling monoblock Melegari up to 40000 bph incorporates 60 grippers for effective single treatment, ensuring container cleanliness before filling. Maintaining high hygienic standards is crucial for the water bottling sector. Additionally, the filler, with 60 volumetric valves and fixed nozzles, provides precise filling. This minimizes volume variations and reduces product waste. Moreover, the capper, with 18 heads for plastic screw caps, ensures secure, uniform closure. It integrates safety features, protecting both the operator and the product.

Sustainability and Energy Consumption

Operating at 380 V, 18 kW, and 60 Hz, the Filling monoblock Melegari signals optimized energy consumption. Its energy efficiency not only reduces environmental impact but also lowers operational costs.

Dimensions, Weight, and Maintenance of teh Filling monoblock Melegari

The dimensions of the Filling monoblock Melegari are 6100 mm (L) x 4700 mm (W) x 3600 mm (H), with a weight of 12000 kg. The monoblock requires careful space planning. Additionally, clockwise rotation and detailed manuals facilitate maintenance, ensuring extended operational longevity.

It is important to note that during the refurbihìshment of this machine, these maintenence activities were made:

• Filler Rinser In-feed gripper and all unit Filler lifting cylinder with valve kit
• All the lifting cylinder roller and bearing
• All the grippers spring
• Cleaning of removed items
• Removal of all filling valve
• Removal of all bottle grippers
• Removal of the main gear box
• Cleanining of the inlet area
• Check the level of filler
• Service remaining filling valve
• Service roller bearing and install it
• Install air valves
• gripper unit service Remove gear box
• Install main drive gear
• Removal and service of the water rotary union
• Removal and making of the service water rotary union and reinstalling of the unit Check and fix all valves
• Making of service inlet and outlet grippers
• Service grippers
• Service cylinder
• Installment of all gripper
• Installment of water rotary union Installment of electric distributor
• Installment of the main drive unit
• Installment of the filling valve unit
• Installment of the bottom top side
• Installment inlet gripper unit
• Cleanining of the main drive gear
• Installment of all gripper spring
• Installment of gear box
• Checking of all electric connections
• A test run was made
• Installment of new water flow pressure valve
• Fine tuning work gear box unit
• Changement of new solenoid coil and connectors
• Changement of all filling valve kit
• Assemblement of enclosure parts
• Test run and fine tuning work for filling level
• Recheck of all the filling valve activity
• Changmentof the lifting cylinder kit
• Changment all damage roller
• Checking of the grippers function and clearance
• Setting of all parameters and make trial run
• Adjustment of working air pressure (4.5 bar)
• Service and adjustment of the air system Adjustment of the inlet gripper
• Made a Trial running
• Adjustment of the brake system
• Adjustment of the inlet grippers
• Adjustment of all the parameters
• Removaal of water rotary
• Change complete kit
• Change inlet and out let gripper Spring Change roller plastic
• Fixed the star weel
• Final trial run

Conclusion of the Filling monoblock Melegari

This analysis of the Melegari filling monoblock up to 40000 bph highlights its status as an advanced solution. By combining high production capacity, precision filling, energy efficiency, and ease of maintenance, it becomes highly attractive. Ultimately, it’s ideal for optimizing production with a focus on sustainability and cost reduction.

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