Used Complete Hot Fill Bottling Line for Glass 10000 bph

With:
Top cover with laminar flow
Fake bottles set
Hot Fill recirculation system
Supplement for parts in contact with product in Aisi 316
N.1 cylindrical bottle format change
Bottle conveyor belt systems
Packet conveyor systems
Electrical panel for tapes management
Heuft Control System
Syrup room
Year of realization 2009

Products:
a) Fruit juices
b) Nectars

Type of filling:
Hot Fill

Formats:
a) 0,25 liters (glass)
b) 0.50 liters (glass)
c) 1.00 liters (glass)

Semi-automatic juice preparation unit:
a) Nr. 1 drum emptying station with pneumatic pump and mass flow meter for:
– fruit juices or purees
– liquid sugar
b) automatic water dosing unit with magnetic flow meter
c) Nr. 2 tanks of 200 liters for dissolving and emulsifying powders and aromas previously weighed (manual loading)
d) N.1 tank with 8,000 lt agitators (SUPPLIED BY THE CUSTOMER)
e) Nr. 1 transfer pump
f) No. 1 homogenizer of 4,000 lt \ h
f) 2 tanks with 15,000 lt agitators (predisposition for the future insertion of 1 other 10,000 lt tank)
g) positive transfer pump for feeding to the flash pasteurizer
h) 1 pump per washing phase
i) parts in contact with product in AISI 304
I) Electric control panel

OPTIONALS:
Parts in contact with product in AISI 316

Capping:
Twist Off diam. 38 mm

Labeling:
Wrapper sleever full body

Juices production:
• 10.000 bp / h (0,250 En)
• 5.000 bp / h (0,500 En)
• 2.500 bp / h (1,000 It)

Liquor production:
• 1.500 bp/h (0,250 lt)
• bp/h (0,500 lt)

Packaging:
WRAP AROUND cartons (6×4 on 0,25 and 2×3 on 1 It)

1.A BOTTLING ROOM
a) Semi-automatic push-on depalletizer with ground blade
b) bottles preheating steam tunnel, length 2 meters
c) automatic triblock mod. tecna hf-v hot fill 24/24/6 pitch 125.6 (prepared to add capping turret and capper outlet star).
Triblock manufacturer: Matrix,
Filling head manufacturer: Arol
d) bottle size change set: (N. 2 format changes available)
e) Twist off linear capper for 12,000 bph with electronic synchronization with filler
f) high speed magnetic caps elevator with automatic waste control system
g) 15 sqm cooling tunnel with 30 min cycle on 10.000 bph diam 60 mm base (external dimensions 3×9 mt)
h) 2-module bottle drying tunnel
i) automatic labeling machine for sleeves complete with steam tunnel, motorized belt and output ejector (label thickness 50 micron)
j) ink jet coder
k) bottle conveyor system as per layout (annex_1)
l) 10 ppm wrapper packaging machine
m) electrical control panel for bottle and parcel tapes (preliminary) complete with cables and channel placed above the tapes.

2.B PASTEURIZER FLASH 2500 LT / H
In AISI 304L and with parts in contact with product in AISI316 mounted on skid complete with degaser, with APV plates and without Homogenizer.
Composed by:
– transfer pump managed by Inverter
– degaser station
– N.1 preheating station from 2 to 50 ° C
– N.1 heating station from 45 to 95 ° C heating stage from 45 ° C to 95 ° C (using hot water)
– N.1 pre-cooling station from 95 to 85 ° C
– N.1 cooling station from 80 to 40 ° C with glicoLate water
– hot water preparation

2.C LIQUOR FILLER LINE
Tecna filling and capping monobloc
Production:
• 1.500 bp/h (0,250 lt)
• bp/h (0,500 lt)

This line can be modified to work with PET bottles