Used Doypack filling machine FL Tecnics + Pick and Place system

1. Introduction and Specifications of the Basic Machine

In the technical field of process automation, the Used Doypack filling line FL Tecnics stands out as an advanced system for bottling and packaging and for its production that reaches up to  3300 BPH on 200 Ml, so is 55 pieces per minute. The central component of this system is the HFFS FL 1.7 BV TV 1 and CV 1 machine, designed to maximize operational efficiency thanks to its central lubrication system, which significantly reduces machine downtime due to maintenance. The integration of Rockwell PLC, recognized for its reliability in the industrial sector, ensures precise and continuous control of the processes. The system is completed by a touchscreen interface and servo controls, essential for monitoring operations in real-time and making any changes quickly.

2. Advanced Features in the Process Area and Accessories

The unwinding area is optimized thanks to an automatic film alignment system, crucial for maintaining uniformity in the packaging process. The presence of a UV sterilization lamp eliminates potential contaminants, preserving product quality, while the DATAFLEX 6330 (53 mm) thermographic video jet printer is integrated to ensure accurate batch coding. The system also includes synchronization with inkjet printers, essential for tracking and verifying production information.

In the accessories area, the 2-channel fill-less package unloading system prevents material waste and ensures the integrity of the packages. The corner components, both at the top and bottom, are designed to give a precise shape and a coherent aesthetic to the packages, parameters that often influence logistics management and end customer satisfaction.

3. Filling Technologies and Additional Components

The functional core of the used FL Tecnics Doypack filling machine lies in its filling system. Equipped with 2-head flow meters and a 70 L bunker, the system ensures accurate dosing. This is a prerequisite for maintaining quality standards. The configuration includes several valves, including the one-way valve and the recirculation ones, which work together to maintain the homogeneity of the product. The heating of the bunker is ensured by an oil system, necessary to treat products that require a specific processing temperature. The filling system is Hot fill with a shelf life of 12 months.
Particular attention was paid to the selection of additional formats. The line can be equipped with different mechanisms, such as a simplex cutting die and sets of vertical sealers, which allow the customization of packaging based on the specific needs of each production. These systems are complemented by other features, such as the mixer with lift system and the simplex transport system. This contributes to the automation and efficiency of the process.

4. Conclusion and Technical Considerations

In summary, the Used Doypack filling machine FL Technics stands out for its in-depth integration of advanced technologies, which respond to the needs of a constantly evolving sector. Each element of the line has been designed with a precise technical function, ensuring that the entire system works as a cohesive unit to produce high-quality results. This attention to technical detail, combined with the ability to adapt to different formats and production requirements, makes this filling line a solid and reliable option for operators in the sector.