Complete Bottling Line
Ref: LC292Machine type | Manufacturer | Model | Year | Notes | |||||
---|---|---|---|---|---|---|---|---|---|
Machine type | Injection Molding Machine | Manufacturer | Sipa | Model | PPS 72/48 | Year | 2005 | Notes | |
Machine type | Blow Molding Machine | Manufacturer | Sipa | Model | SFR 12 | Year | 2005 | Notes | |
Machine type | Premix | Manufacturer | Procomac | Model | Uniflux | Year | 2005 | Notes | |
Machine type | Chiller | Manufacturer | Procomac | Model | Aseptic Uniblock | Year | 2005 | Notes | |
Machine type | Labeling Machine | Manufacturer | Krones | Model | Contiroll 720 - 12 | Year | 2005 | Notes | |
Machine type | Shrink Wrapper | Manufacturer | Dimac | Model | ST@R F45 | Year | 2005 | Notes |
Machine type | Manufacturer | Model | Year | Notes | |||||
---|---|---|---|---|---|---|---|---|---|
Machine type | Injection Molding Machine | Manufacturer | Sipa | Model | PPS 72/48 | Year | 2005 | Notes | |
Machine type | Blow Molding Machine | Manufacturer | Sipa | Model | SFR 12 | Year | 2005 | Notes | |
Machine type | Premix | Manufacturer | Procomac | Model | Uniflux | Year | 2005 | Notes | |
Machine type | Chiller | Manufacturer | Procomac | Model | Aseptic Uniblock | Year | 2005 | Notes | |
Machine type | Labeling Machine | Manufacturer | Krones | Model | Contiroll 720 - 12 | Year | 2005 | Notes | |
Machine type | Shrink Wrapper | Manufacturer | Dimac | Model | ST@R F45 | Year | 2005 | Notes |
Related machines
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Used Bottling Complete Line Aseptic Sipa 18000 Bph – 2005
Injection machine PPS 72/48 – a machine with a continuous flow of plasticized PET for the production of preforms
A number of cavities in injection mold – 48 pcs.
All operating parameters are controlled by the SIEMENS Logic Controller equipped with a touchscreen monitor.
Performance:
– Preform 26 g; neck 38 mm – 14000 pcs / hour; capacity in a corrugated box – 9024 pcs
– Preform 32 g, neck 38 mm – 13000 pcs / hour; capacity in a corrugated box – 7200 pieces
– Preform 40 g, neck 28 mm – 12000 pcs / hour capacity in a corrugated box – 6528 pcs.
– Preform 26 gr, 32 gr – for own production.
Power consumption – 300 kW / h
Weight – 3.5 t
Hopper capacity 2 t
Replaceable formats – 3 pieces
Possibility of producing non-transparent and coloured preforms
Room ambient temperature from +5 to +35 degrees
Rotary blow molding machine SFR – 12 –
is designed for blowing bottles from preforms of our own production. The preforms are fed into the bottle blowing carousel with simple tangential grippers.
Equipped with molds – 12 pcs (type of molds “crocodile”)
Blown bottle formats 0.45L; 0.5l; 0.9L, 1L, 1.5L.
Machine productivity – 18000 bph
Before blowing, preforms are heated in an oven with infrared lamps.
After blowing out, the bottle is fed through an air pneumatic conveyor to the microbiological isolator.
Power consumption 90 kW / h
Weight – 1.5 t
Pressure 40 bar
Room ambient temperature from +5 to +35 degrees
Air conveyor model CONVAIR 2000 –
designed for pushing pet bottles by the neck in a single air channel. During the movement of pet bottles from the production line to the filling unit, the bottles are kept in an environment controlled from pollution by air pre-filtration filters, as well as the first absolute HEPA filter and an additional absolute HEPA filter located after the air fan.
UNICLEAN AS
– a semi-automatic unit for washing blending and syrup equipment, has two tanks for two-component treatment of equipment with an alkaline solution and an acid solution. The volume of containers is 2000l
UNICLEAN SPIN
– automatic installation for two-component washing of equipment for microbiological equipment, aseptic tank, containers. UNIRAC installations. The volume of containers is 2000 l
UNIDOX
– an installation for the preparation and supply of a working disinfectant solution of peracetic acid for sterilization of the bottle, cap and equipment of the microbiological isolator. The volume of the container is 2000 l. Automatic titration unit MAZELLI.
UNIFLUX
– STERILTANK – buffer storage aseptic tank before filling – with a volume of 10,000 litres. STERILTANK is equipped with an aseptic magnetic stirrer for pulp products.
UNIFLUX-FOAM SPIN – liquid filtration and foaming system – sterilizes the energy carriers needed for the filling line (steam, air, nitrogen) through aseptic valves and filters. The system automatically sterilizes all filters before starting production. In addition, the built-in sterilizing solution dosing system allows sterilization of pipelines and fast sterilization of the filling area.
Parameters are recorded and controlled by a simple and instant operator interface through an integrated panel of the filling unit, fast and effective diagnosis of problems, full automation of all working phases of processes from the beginning to the end of sanitization.
UNITHERM H – installation for the preparation and supply of sterile water for rinsing bottles, caps, sterilization of the equipment of the microbiological isolator. The volume of the container is 2000 l.
UNIRAC – plant for the recovery of water after rinsing the bottle. 75% of the recovered water is returned to UNITHERM H for sterilization and supply to production. Water purification is carried out by a column with activated carbon.
Cleanroom equipment – microbiological isolator:
Before production, the microbiological unit undergoes an electronic sanitization cycle of the UNIBLOC CIP-SIP equipment; the duration of aseptic time, continuous production without CIP is 120 hours for non-carbonated drinks, for carbonated drinks – 72 hours.
The UNIBLOC automation system continuously monitors critical process parameters such as the flow of fluids to the machines. The machines are equipped with electronic sensors to control the parameters and modes of all processes. A manifold that delivers sterile water as well as a manifold that delivers product during the production period they have steam barriers, the temperature of which is controlled.
GRIPSTAR sterilizer:
a rotary sterilizer with a bottle grip under the neck and electronic control of the processing time, designed to sterilize the inner and outer surfaces of a pet bottle under aseptic conditions, the working sterilizing solution of peracetic acid is recirculated after sterilization to the UNIDOX installation.
INJECTION MOULDS
– Number of injection cavities 4 x 12
– Number of injection moulds 1
– Total number of injection cavities 48
GENERAL CHARACTERISTICS
– Dimensions, m 12 x 2.6 x h4.0
– Weight of the machine 31,0 Ton
– Oil tank capacity 1100 L
– Colour RAL GREY 7012 – 7001/5012
PRODUCTION OF PREFORMS :
Nom.production, preform/h
23 gr. – 14.400 *
29 gr. – 13.300*
42 gr. – 12.300*
Machine efficiency 95%
All the functions, production parameters, partial and total cycle times, temperatures, plasticizing unit are controlled by SIEMENS PLC, provided with a colour monitor and Alpha-numeric board.
The PLC has a complete programmer of self-diagnostics, with synoptic panels and precise indications concerning the possible faulty components or the out-of-standard process parameter
SITE INTERFACES –
-Electrical power3ph+N+G 400(±10%)V/50Hz
total installed 446* KW
average absorbed 323* KW
– Service compressed air
pressure 10 Bar
consumption 80 Nm3/h
– Mould cooling water
Thermal Power 137 kW
flow rate 84 m3 / h
temperature inlet 8° C
delta temperature inlet-outlet 1,4° C
pressure 4,5 Bar
– Preforms cooling water
Thermal Power 30 kW
flow rate 11,7 m3 / h
temperature inlet 8° C
delta temperature inlet-outlet 2,2° C
pressure 4,5 Bar
– Hydraulic unit cooling water
Thermal Power 55 kW
flow rate 9,5 m3 / h
temperature inlet 8-30 ° C
delta temperature inlet-outlet 5 ° C
pressure 4,5 Bar
– Dry air requirements
Power consumption 61 kW
flow rate 10,5 m3 / h
temperature inlet 8° C
delta temperature inlet-outlet 5° C
pressure 4,5 Bar
– PET-Dryer cooling
Thermal Power 32,6 kW
flow rate 5,6 m3 / h
temperature inlet 8-30 ° C
delta temperature inlet-outlet 5 ° C
pressure 4,5 Bar
SUPPLY:
¨ Soundproof cabin with conditioner;
¨ 48 cavities complete injection mould to produce 29g preforms;
¨ Injection mould cold half with a set of cooling caps and plates to produce 23 g preform;
¨ Injection mould cold half with a set of cooling caps and plates to produce 42 g preform;
¨ Preform unloading and cooling system;
¨ PET dryer complete of with granule suction pump and platform;
¨ Chillier for cooling injection moulds and hydraulic circuit;
¨ L.P. compressor 10 bar + receiver + dryer;
¨ Master Batch ;
Blowing Machine SFR 12 – Used Bottling Complete Line
Thanks to the unique vertical mould movement of the SIPA SFR series (so-called “Crocodile moulds”), the mould version is particularly effective: the preforms are fed into the blowing wheel by grippers with a simple tangential movement. With a given cycle time, this allows more time to blow the bottle. When blown, the bottles are then simply extracted from the cavity by another set of grippers with the same tangential movement.
BLOWING MOLDS |
||
Number of blowing cavities | N° | 12 |
Number of blow molds | N° | 12 |
GENERAL CHARACTERISTICS | ||
Dimensions LxBxH | м | 5,9 x4 x3,4 |
Machine weight | кг | 13.500 |
Preform hopper and feeder weight | кг | 3.000 |
Cabin weight | кг | 2.000 |
Total weight of the operating machine | кг | 18.500 |
Standard cabin colour | RAL | 7001 |
ELECTRICAL P. |
||
Voltage 3Ph + N + G | В | 400 ±10% |
Frequency | Гц | 50 /60 ±2% |
Total installed power | квт | 226 |
Average absorbed power ** | квт | 120 |
COMPRESSED AIR |
||
Air pressure | бар | 7 |
Air consumption for mechanical machine motor with speed 1500 b/cav | м³/час | 71 |
COMPRESSED AIR FOR BLOWING | ||
Air pressure ** | бар | 30 – 35 |
STANDARD MOLDS COOLING | ||
Thermal power ** | квт | 28,2 |
Inlet water temperature | °C | 10÷12 |
Inlet – Outlet delta temperature | °C | 3 |
Cooling water flow rate | м³/час | 8,1 |
Inlet pressure | бар | 4,5 |
OVENS COOLING | ||
Thermal power ** | квт | 33,6 |
Inlet water temperature | °C | 10÷12 |
Inlet – Outlet delta temperature | °C | 3 |
Cooling water flow rate | м³/час | 9,6 |
Inlet pressure | бар | 4,5 |
Composition:
BASIC MACHINE with 12 blowing stations complete of:
· Soundproof cabin;
· Set for 12 blow mould shells for bottle size 1,0 Lt;
· Additional set of blowing shells for bottle size 0,5lt;
· Preforms load system unit with cartoons unloading device, hooper and feeding system;
AUXILIARY EQUIPMENT to Sipa SFR 12:
–40 bar Blowing Compressor oil free with air dryer, 2000L receiver under PED norms and outside air cooler for compressor;
Machine chiller for machine mould working in the close loop – used bottle filling machine for sale
PROCOMAC CONVAIR 2000 represent a new generation of air conveyors and are the result of twenty years of experience in this particular application field. They have been designed with modularity in mind and conceived for welding-free assembly; their structure is entirely made in stainless steel with bottle slipping guides made in a plastic material especially studied for this application. A remarkable study about aerodynamics and a careful examination of the past experience has led PROCOMAC to design a conveyor featuring a single air duct. Bottles are moved by the application of moving air on the neck area through an especially-designed profile. Air volume and air pressure have been calculated to obtain the best performances as well as high reliability and low operating noise.
The basic design can be upgraded by adding personalised optional features to guarantee a low contamination bottle handling or a bottle handling suitable for insertion in aseptic filling lines.
CONVAIR 2000 air conveyors features:
– Bottle pushing on neck area with a single air duct;
– Base frame entirely made in AISI 304 stainless steel;
– Bottle slipping guides made in a plastic material especially studied for this application;
– Pneumatic-controlled adjustable bottle guides
– Passage ducts for motion air are integrated into a plastic profile and designed to intercept the bottle in the best area to obtain high performance;
– 1 inspection door per metre is provided; its location in the upper part of the air duct and its hand screw closures account for easy inspection of the air duct;
– Conveyors supports are made in stainless steel with either 2 or 4 stainless steel feet. A rubber pad with a special is provided to offer a high grip and reduce vibrations and operating noise.
– Mainframe equipped with a bottle path isolation structure made in clear polycarbonate; bottles are thus kept in a controlled contamination environment from the bottle production system to filling bloc. The structure can be opened on both sides for easy access to the bottle path.
– Filters housing entirely made in stainless steel, with dust pre-filter, first absolute filter (95 DOP) and supplemental absolute filter (99.99 DOP) placed after air fan.
Bottle inlet tunnel
The bottle inlet tunnel connects the bloc bottle infeed conveyor to the microbiological isolator which protects the bloc.
Area 1 – Sugar syrup preparation area
UNISOLV BS
This area has been designed to prepare the right amount of simple syrup enough to feed the final beverage preparation tanks.
The batch heat sugar dissolving unit is including n.1 tank (5.000 l). By a screw-type elevator, the sugar will be taken from a hopper (where the operator will cut the sugar sacs and feed the sugar) and dissolved in hot water (roughly 40°C) inside the tank. The amount of sugar will be predosed by the operator; the system will take all the sugar prepared. The hot water is prepared by a tubular heat exchanger installed on the feeding water line.
From the dissolution tank, the sugar syrup will be pasteurised and stored in a tank.
1 screw type elevator for the sugar feeding to the dissolving tank
Description:
– capacity 8.000 kg/h
– stainless steel material AISI 304 complete of hopper
– 1 sugar dissolving unit for hot preparation,
– capacity 5.000 l.
– stainless steel AISI 304 material complete with:
– vertical type electro-mixing group
– conical type bottom and cover
– manhole DN 400
– adjustable stainless steel feet
– service connections
– washing spray-ball
– cleanable level indicator
– air vent
tubular heat exchanger for inlet water heating
centrifugal pump for filter-feeding
filters for sugar solution at 60° Bx
UNITHERM S
– Sugar syrup pasteurizer
Simple syrup pasteurisation plant, skid-mounted, factory tested, indirect plate process, designed for flexible production
Technical data: 85% heat recovery, CIP cleanable
Operational capacity
Sugar syrup pasteurizer to 60 – 65°Brix
Pasteurisation temperature 90°C
Holding time 30 s
Pasteurisation temperature precision T ± 1°C
Flow rate precision Q ± 5%
N° 1 plate type pasteurisation unit for sugar syrup at 60° Bx (thermal cycle 40-90-25°C), complete with:
– frame and plates made of stainless steel
– thermometers for temperature control.
– capacity 8.000 l/h
UNISTORE S
1-15 – Sugar syrup storage tank
Pasteurised Simple syrup storage unit.
N.1 storage tank (15.000 l) with pneumatic valve for tank feeding.
The sugar syrup, by manual connection of a multiway plate, will be sent by a centrifugal pump to the Final Beverage Preparation Area.
N° 1 sugar syrup storage tank
– capacity 15.000 l.
– stainless steel AISI 304 material complete with:
– vertical type electro mixing group
– conical type bottom and cover
– manhole DN 400
– adjustable stainless steel feet
– service connections
– washing spray-ball
– level indicator, cleanable
– air vent
N° 1 centrifugal pump to send the sugar syrup to preparation tanks
N° 1 mass flow meter for sugar syrup dosing to preparation tanks
Additional features
– AISI 304 piping for the connection of the above items
– Electrical and pneumatic material for the connection of the above items
– Service walkway in stainless steel with the floor in galvanized steel for access to the opening of the dissolution and storage tank
Area 2 – Final beverage preparation area
Within the range of the beverages with juice and purée based the high cost and variability of raw materials (Brix, pH, TA, etc.) imposes a batch technology for the preparation of the final beverage in order to allow updates and corrections to the recipe in progress.
UNISOLV MULTI 3-30
It has been considered 3 main mixing tanks insulated with agitators (3 of 30.000 l capacity) in order to mix different liquids (water, concentrated juice, puree, citric acid, micro components..) using a batch process in order to create a finished beverage to be sent to the pasteurizer. The tanks are equipped with a level transmitter and min/max level probe.
N° 3 preparation tanks
– capacity 30.000 l each, made of stainless steel AISI 316
– vertical type mixing units
– bottom and cover, conical type
– manhole DN 400
– adjustable stainless steel feet
– service connections
– washing spray-ball
– level indicator, cleanable
– air vent
– sampling point
– satin finishing externally, 2b lamination internally
N° 3 weight cells for puree/concentrated juice
N° 2 magnetic flow meters for water feeding to the citric acid mixer and final beverage preparation tanks
UNISOLV 1-1 + UNISOLV 1-0,5
2 tanks (one of 1000 l capacity and another one of 500 l) for powders dissolution (citric acid powder and micro components) are included.
The operator will manually dose the pre-weighted powders into the tanks with a water automatic loading system through a magnetic flow meter.
N° 1 mixer for citric acid
capacity 1000 l, stainless steel material AISI 304, complete with:
– mixing unit
– adjustable stainless steel feet
– washing spray ball
N° 1 mixer for micro components
capacity 500 l stainless steel material AISI 304, complete with:
– mixing unit
– adjustable stainless steel feet
– washing spray ball
N° 1 centrifugal pump to send the ingredients to preparation tanks
N° 1 centrifugal pump to send the final beverage to the pasteurizer
Juice emptying station
One juice emptying station complete of 3 piston pumps with flexible pipes for drums emptying has been included (discharge of 2 or 3 juices at the same time is not possible). The puree/concentrate will be sent to the feeding line of the main mixing tanks.
N° 3 mono pumps for puree/concentrated juice drums discharging
Service walkway in stainless steel with the floor in galvanized steel for the access to the openings of the various tanks
AISI 304 piping for the connection of the above items
Electrical and pneumatic material for the connection of the above items