Used Bottling Lines

Complete Bottling Line

Ref: LC292
  • Used Bottling Complete Line Aseptic Sipa 18000 Bph – 2005 - 0
  • Used Bottling Complete Line Aseptic Sipa 18000 Bph – 2005 - 1
  • Used Bottling Complete Line Aseptic Sipa 18000 Bph – 2005 - 2
  • Used Bottling Complete Line Aseptic Sipa 18000 Bph – 2005 - 3
  • Used Bottling Complete Line Aseptic Sipa 18000 Bph – 2005 - 4
  • Used Bottling Complete Line Aseptic Sipa 18000 Bph – 2005 - 5
  • Used Bottling Complete Line Aseptic Sipa 18000 Bph – 2005 - 6
  • Used Bottling Complete Line Aseptic Sipa 18000 Bph – 2005 - 7
  • Used Bottling Complete Line Aseptic Sipa 18000 Bph – 2005 - 8
  • Used Bottling Complete Line Aseptic Sipa 18000 Bph – 2005 - 9
  • Used Bottling Complete Line Aseptic Sipa 18000 Bph – 2005 - 10
  • Used Bottling Complete Line Aseptic Sipa 18000 Bph – 2005 - 11
  • Used Bottling Complete Line Aseptic Sipa 18000 Bph – 2005 - 12
  • Used Bottling Complete Line Aseptic Sipa 18000 Bph – 2005 - 13
  • Used Bottling Complete Line Aseptic Sipa 18000 Bph – 2005 - 14
  • Used Bottling Complete Line Aseptic Sipa 18000 Bph – 2005 - 15
  • Used Bottling Complete Line Aseptic Sipa 18000 Bph – 2005 - 16
  • Used Bottling Complete Line Aseptic Sipa 18000 Bph – 2005 - 17
  • Used Bottling Complete Line Aseptic Sipa 18000 Bph – 2005 - 0
  • Used Bottling Complete Line Aseptic Sipa 18000 Bph – 2005 - 1
  • Used Bottling Complete Line Aseptic Sipa 18000 Bph – 2005 - 2
  • Used Bottling Complete Line Aseptic Sipa 18000 Bph – 2005 - 3
  • Used Bottling Complete Line Aseptic Sipa 18000 Bph – 2005 - 4
  • Used Bottling Complete Line Aseptic Sipa 18000 Bph – 2005 - 5
  • Used Bottling Complete Line Aseptic Sipa 18000 Bph – 2005 - 6
  • Used Bottling Complete Line Aseptic Sipa 18000 Bph – 2005 - 7
  • Used Bottling Complete Line Aseptic Sipa 18000 Bph – 2005 - 8
  • Used Bottling Complete Line Aseptic Sipa 18000 Bph – 2005 - 9
  • Used Bottling Complete Line Aseptic Sipa 18000 Bph – 2005 - 10
  • Used Bottling Complete Line Aseptic Sipa 18000 Bph – 2005 - 11
  • Used Bottling Complete Line Aseptic Sipa 18000 Bph – 2005 - 12
  • Used Bottling Complete Line Aseptic Sipa 18000 Bph – 2005 - 13
  • Used Bottling Complete Line Aseptic Sipa 18000 Bph – 2005 - 14
  • Used Bottling Complete Line Aseptic Sipa 18000 Bph – 2005 - 15
  • Used Bottling Complete Line Aseptic Sipa 18000 Bph – 2005 - 16
  • Used Bottling Complete Line Aseptic Sipa 18000 Bph – 2005 - 17
Components
Machine typeManufacturerModelYearNotes
Machine typeInjection Molding MachineManufacturerSipaModelPPS 72/48Year2005Notes
Machine typeBlow Molding MachineManufacturerSipaModelSFR 12Year2005Notes
Machine typePremixManufacturerProcomacModelUnifluxYear2005Notes
Machine typeChillerManufacturerProcomacModelAseptic UniblockYear2005Notes
Machine typeLabeling MachineManufacturerKronesModelContiroll 720 - 12Year2005Notes
Machine typeShrink WrapperManufacturerDimacModelST@R F45Year2005Notes
Components
Machine typeManufacturerModelYearNotes
Machine typeInjection Molding MachineManufacturerSipaModelPPS 72/48Year2005Notes
Machine typeBlow Molding MachineManufacturerSipaModelSFR 12Year2005Notes
Machine typePremixManufacturerProcomacModelUnifluxYear2005Notes
Machine typeChillerManufacturerProcomacModelAseptic UniblockYear2005Notes
Machine typeLabeling MachineManufacturerKronesModelContiroll 720 - 12Year2005Notes
Machine typeShrink WrapperManufacturerDimacModelST@R F45Year2005Notes
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    Description

    Used Bottling Complete Line Aseptic Sipa 18000 Bph – 2005

    Injection machine PPS 72/48 – a machine with a continuous flow of plasticized PET for the production of preforms
    A number of cavities in injection mold – 48 pcs.
    All operating parameters are controlled by the SIEMENS Logic Controller equipped with a touchscreen monitor.

    Performance:

    – Preform 26 g; neck 38 mm – 14000 pcs / hour; capacity in a corrugated box – 9024 pcs
    – Preform 32 g, neck 38 mm – 13000 pcs / hour; capacity in a corrugated box – 7200 pieces
    – Preform 40 g, neck 28 mm – 12000 pcs / hour capacity in a corrugated box – 6528 pcs.
    – Preform 26 gr, 32 gr – for own production.

    Power consumption – 300 kW / h

    Weight – 3.5 t
    Hopper capacity 2 t
    Replaceable formats – 3 pieces
    Possibility of producing non-transparent and coloured preforms
    Room ambient temperature from +5 to +35 degrees

    Rotary blow molding machine SFR – 12 –

    is designed for blowing bottles from preforms of our own production. The preforms are fed into the bottle blowing carousel with simple tangential grippers.
    Equipped with molds – 12 pcs (type of molds “crocodile”)
    Blown bottle formats 0.45L; 0.5l; 0.9L, 1L, 1.5L.
    Machine productivity – 18000 bph
    Before blowing, preforms are heated in an oven with infrared lamps.
    After blowing out, the bottle is fed through an air pneumatic conveyor to the microbiological isolator.
    Power consumption 90 kW / h
    Weight – 1.5 t
    Pressure 40 bar
    Room ambient temperature from +5 to +35 degrees

    Air conveyor model CONVAIR 2000 –

    designed for pushing pet bottles by the neck in a single air channel. During the movement of pet bottles from the production line to the filling unit, the bottles are kept in an environment controlled from pollution by air pre-filtration filters, as well as the first absolute HEPA filter and an additional absolute HEPA filter located after the air fan.

    UNICLEAN AS

    – a semi-automatic unit for washing blending and syrup equipment, has two tanks for two-component treatment of equipment with an alkaline solution and an acid solution. The volume of containers is 2000l

    UNICLEAN SPIN

    – automatic installation for two-component washing of equipment for microbiological equipment, aseptic tank, containers. UNIRAC installations. The volume of containers is 2000 l

    UNIDOX

    – an installation for the preparation and supply of a working disinfectant solution of peracetic acid for sterilization of the bottle, cap and equipment of the microbiological isolator. The volume of the container is 2000 l. Automatic titration unit MAZELLI.

    UNIFLUX

    – STERILTANK – buffer storage aseptic tank before filling – with a volume of 10,000 litres. STERILTANK is equipped with an aseptic magnetic stirrer for pulp products.

    UNIFLUX-FOAM SPIN – liquid filtration and foaming system – sterilizes the energy carriers needed for the filling line (steam, air, nitrogen) through aseptic valves and filters. The system automatically sterilizes all filters before starting production. In addition, the built-in sterilizing solution dosing system allows sterilization of pipelines and fast sterilization of the filling area.

    Parameters are recorded and controlled by a simple and instant operator interface through an integrated panel of the filling unit, fast and effective diagnosis of problems, full automation of all working phases of processes from the beginning to the end of sanitization.

    UNITHERM H – installation for the preparation and supply of sterile water for rinsing bottles, caps, sterilization of the equipment of the microbiological isolator. The volume of the container is 2000 l.

    UNIRAC – plant for the recovery of water after rinsing the bottle. 75% of the recovered water is returned to UNITHERM H for sterilization and supply to production. Water purification is carried out by a column with activated carbon.

    Cleanroom equipment – microbiological isolator:

    Before production, the microbiological unit undergoes an electronic sanitization cycle of the UNIBLOC CIP-SIP equipment; the duration of aseptic time, continuous production without CIP is 120 hours for non-carbonated drinks, for carbonated drinks – 72 hours.
    The UNIBLOC automation system continuously monitors critical process parameters such as the flow of fluids to the machines. The machines are equipped with electronic sensors to control the parameters and modes of all processes. A manifold that delivers sterile water as well as a manifold that delivers product during the production period they have steam barriers, the temperature of which is controlled.

    GRIPSTAR sterilizer:

    a rotary sterilizer with a bottle grip under the neck and electronic control of the processing time, designed to sterilize the inner and outer surfaces of a pet bottle under aseptic conditions, the working sterilizing solution of peracetic acid is recirculated after sterilization to the UNIDOX installation.

    INJECTION MOULDS

    – Number of injection cavities                  4 x 12
    – Number of injection moulds                         1
    – Total number of injection cavities               48

    GENERAL CHARACTERISTICS

    – Dimensions, m                         12 x 2.6 x h4.0
    – Weight of the machine                      31,0 Ton
    – Oil tank capacity                               1100 L
    – Colour  RAL                   GREY 7012 – 7001/5012

    PRODUCTION  OF PREFORMS :

    Nom.production, preform/h

    23 gr. – 14.400 *

    29 gr. – 13.300*

    42 gr. – 12.300*

    Machine efficiency  95%

    All the functions, production parameters, partial and total cycle times, temperatures, plasticizing unit are controlled by SIEMENS PLC, provided with a colour monitor and Alpha-numeric board.

    The PLC has a complete programmer of self-diagnostics, with synoptic panels and precise indications concerning the possible faulty components or the out-of-standard process parameter

    SITE INTERFACES – 

    -Electrical power3ph+N+G        400(±10%)V/50Hz
    total installed                                      446* KW
    average absorbed                                     323* KW

    – Service compressed air
    pressure                                            10 Bar
    consumption                                 80 Nm3/h

    – Mould cooling water

    Thermal Power                             137 kW
    flow rate                                     84 m3 / h
    temperature inlet                           8° C
    delta temperature inlet-outlet         1,4° C
    pressure                                       4,5 Bar

    – Preforms cooling water

    Thermal Power                            30  kW
    flow rate                                   11,7 m3 / h
    temperature inlet                           8° C
    delta temperature inlet-outlet         2,2° C
    pressure                                       4,5 Bar

    – Hydraulic unit cooling water

    Thermal Power                              55 kW
    flow rate                                   9,5 m3 / h
    temperature inlet                         8-30 ° C
    delta temperature inlet-outlet          5 ° C
    pressure                                      4,5 Bar

    –  Dry air requirements

    Power consumption                      61 kW
    flow rate                                    10,5 m3 / h
    temperature inlet                            8° C
    delta temperature inlet-outlet           5° C
    pressure                                      4,5 Bar

    – PET-Dryer  cooling

    Thermal Power                           32,6 kW
    flow rate                                   5,6 m3 / h
    temperature inlet                         8-30 ° C
    delta temperature inlet-outlet          5 ° C
    pressure                                      4,5 Bar

    SUPPLY:

    ¨     Soundproof cabin with conditioner;
    ¨     48 cavities complete injection mould to produce 29g preforms;
    ¨     Injection mould cold half with a set of cooling caps and plates to produce 23 g preform;
    ¨     Injection mould cold half with a set of cooling caps and plates to produce 42 g preform;
    ¨     Preform unloading and cooling system;
    ¨     PET dryer complete of with granule suction pump and platform;
    ¨     Chillier for cooling injection moulds and hydraulic circuit;
    ¨     L.P. compressor 10 bar + receiver + dryer;
    ¨     Master Batch ;

    Blowing Machine SFR 12 – Used Bottling Complete Line

    Thanks to the unique vertical mould movement of the SIPA SFR series (so-called “Crocodile moulds”), the mould version is particularly effective: the preforms are fed into the blowing wheel by grippers with a simple tangential movement. With a given cycle time, this allows more time to blow the bottle. When blown, the bottles are then simply extracted from the cavity by another set of grippers with the same tangential movement.

    BLOWING MOLDS

    Number of blowing cavities 12
    Number of blow molds 12
    GENERAL CHARACTERISTICS
    Dimensions LxBxH м 5,9 x4 x3,4
    Machine weight кг 13.500
    Preform hopper and feeder weight кг 3.000
    Cabin weight кг 2.000
    Total weight of the operating machine кг 18.500
    Standard cabin colour RAL 7001

    ELECTRICAL P.

    Voltage 3Ph + N + G В 400  ±10%
    Frequency Гц 50 /60  ±2%
    Total installed power квт 226
    Average absorbed power ** квт 120

    COMPRESSED AIR

    Air pressure бар 7
    Air consumption for mechanical machine motor with speed 1500 b/cav м³/час 71
    COMPRESSED AIR FOR BLOWING
    Air pressure ** бар 30 – 35
    STANDARD MOLDS COOLING
    Thermal power ** квт 28,2
    Inlet water temperature °C 10÷12
    Inlet – Outlet delta temperature °C 3
    Cooling water flow rate м³/час 8,1
    Inlet pressure бар 4,5
    OVENS COOLING
    Thermal power ** квт 33,6
    Inlet water temperature °C 10÷12
    Inlet – Outlet delta temperature °C 3
    Cooling water flow rate м³/час 9,6
    Inlet pressure бар 4,5

    Composition:

    BASIC MACHINE with 12 blowing stations complete of:
    ·       Soundproof cabin;
    ·       Set for 12 blow mould shells for bottle size 1,0 Lt;
    ·       Additional set of blowing shells for bottle size 0,5lt;
    ·       Preforms load system unit with cartoons unloading device, hooper and feeding system;

    AUXILIARY   EQUIPMENT to Sipa SFR 12:

    40 bar Blowing Compressor oil free with air dryer, 2000L receiver under PED norms and outside air cooler  for compressor;

    Machine chiller for machine mould working in the close loop – used bottle filling machine for sale

    PROCOMAC CONVAIR 2000 represent a new generation of air conveyors and are the result of twenty years of experience in this particular application field. They have been designed with modularity in mind and conceived for welding-free assembly; their structure is entirely made in stainless steel with bottle slipping guides made in a plastic material especially studied for this application. A remarkable study about aerodynamics and a careful examination of the past experience has led PROCOMAC to design a conveyor featuring a single air duct. Bottles are moved by the application of moving air on the neck area through an especially-designed profile. Air volume and air pressure have been calculated to obtain the best performances as well as high reliability and low operating noise.

    The basic design can be upgraded by adding personalised optional features to guarantee a low contamination bottle handling or a bottle handling suitable for insertion in aseptic filling lines.

    CONVAIR 2000 air conveyors features:

    – Bottle pushing on neck area with a single air duct;
    – Base frame entirely made in AISI 304 stainless steel;
    – Bottle slipping guides made in a plastic material especially studied for this application;
    – Pneumatic-controlled adjustable bottle guides
    – Passage ducts for motion air are integrated into a plastic profile and designed to intercept the bottle in the best area to obtain high performance;
    – 1 inspection door per metre is provided; its location in the upper part of the air duct and its hand screw closures account for easy inspection of the air duct;
    – Conveyors supports are made in stainless steel with either 2 or 4 stainless steel feet. A rubber pad with a special is provided to offer a high grip and reduce vibrations and operating noise.
    – Mainframe equipped with a bottle path isolation structure made in clear polycarbonate; bottles are thus kept in a controlled contamination environment from the bottle production system to filling bloc. The structure can be opened on both sides for easy access to the bottle path.
    – Filters housing entirely made in stainless steel, with dust pre-filter, first absolute filter (95 DOP) and supplemental absolute filter (99.99 DOP) placed after air fan.

    Bottle inlet tunnel
    The bottle inlet tunnel connects the bloc bottle infeed conveyor to the microbiological isolator which protects the bloc.

    Area 1 – Sugar syrup preparation area

    UNISOLV BS

    This area has been designed to prepare the right amount of simple syrup enough to feed the final beverage preparation tanks.

    The batch heat sugar dissolving unit is including n.1 tank (5.000 l). By a screw-type elevator, the sugar will be taken from a hopper (where the operator will cut the sugar sacs and feed the sugar) and dissolved in hot water (roughly 40°C) inside the tank. The amount of sugar will be predosed by the operator; the system will take all the sugar prepared. The hot water is prepared by a tubular heat exchanger installed on the feeding water line.

    From the dissolution tank, the sugar syrup will be pasteurised and stored in a tank.
    1 screw type elevator for the sugar feeding to the dissolving tank

    Description:

    – capacity 8.000 kg/h
    – stainless steel material AISI 304 complete of hopper
    – 1 sugar dissolving unit for hot preparation,
    – capacity 5.000 l.
    – stainless steel AISI 304 material complete with:
    – vertical type electro-mixing group
    – conical type bottom and cover
    – manhole DN 400
    – adjustable stainless steel feet
    – service connections
    – washing spray-ball
    – cleanable level indicator
    – air vent

    tubular heat exchanger for inlet water heating
    centrifugal pump for filter-feeding
    filters for sugar solution at 60° Bx

    UNITHERM S

    – Sugar syrup pasteurizer
    Simple syrup pasteurisation plant, skid-mounted, factory tested, indirect plate process, designed for flexible production
    Technical data: 85% heat recovery, CIP cleanable

    Operational capacity

    Sugar syrup pasteurizer to                  60 – 65°Brix
    Pasteurisation temperature                90°C
    Holding time                                      30 s
    Pasteurisation temperature precision T ± 1°C
    Flow rate precision                            Q ± 5%

    N° 1 plate type pasteurisation unit for sugar syrup at 60° Bx (thermal cycle 40-90-25°C), complete with:

    – frame and plates made of stainless steel
    – thermometers for temperature control.
    – capacity 8.000 l/h

    UNISTORE S

    1-15 – Sugar syrup storage tank
    Pasteurised Simple syrup storage unit.
    N.1 storage tank (15.000 l) with pneumatic valve for tank feeding.
    The sugar syrup, by manual connection of a multiway plate, will be sent by a centrifugal pump to the Final Beverage Preparation Area.
    N° 1 sugar syrup storage tank
    –      capacity 15.000 l.
    –      stainless steel AISI 304 material complete with:
    –      vertical type electro mixing group
    –      conical type bottom and cover
    –      manhole DN 400
    –      adjustable stainless steel feet
    –      service connections
    –      washing spray-ball
    –      level indicator, cleanable
    –      air vent

    N° 1 centrifugal pump to send the sugar syrup to preparation tanks
    N° 1 mass flow meter for sugar syrup dosing to preparation tanks

    Additional features

    – AISI 304 piping for the connection of the above items
    – Electrical and pneumatic material for the connection of the above items
    – Service walkway in stainless steel with the floor in galvanized steel for access to the opening of the dissolution and storage tank

    Area 2 – Final beverage preparation area

    Within the range of the beverages with juice and purée based the high cost and variability of raw materials (Brix, pH, TA, etc.) imposes a batch technology for the preparation of the final beverage in order to allow updates and corrections to the recipe in progress.

    UNISOLV MULTI 3-30
    It has been considered 3 main mixing tanks insulated with agitators (3 of 30.000 l capacity) in order to mix different liquids  (water, concentrated juice, puree, citric acid, micro components..) using a batch process in order to create a finished beverage to be sent to the pasteurizer. The tanks are equipped with a level transmitter and min/max level probe.

    N° 3 preparation tanks
    – capacity 30.000 l each, made of stainless steel AISI 316
    – vertical type mixing units
    – bottom and cover, conical type
    – manhole DN 400
    – adjustable stainless steel feet
    – service connections
    – washing spray-ball
    – level indicator, cleanable
    – air vent
    – sampling point
    – satin finishing externally, 2b lamination internally

    N° 3 weight cells for puree/concentrated juice

    N° 2 magnetic flow meters for water feeding to the citric acid mixer and final beverage preparation tanks

    UNISOLV 1-1 + UNISOLV 1-0,5

    2  tanks (one of 1000 l capacity and another one of 500 l) for powders dissolution (citric acid powder and micro components) are included.

    The operator will manually dose the pre-weighted powders into the tanks with a water automatic loading system through a magnetic flow meter.

    N° 1 mixer for citric acid

    capacity 1000 l, stainless steel material AISI 304, complete with:

    –      mixing unit
    –      adjustable stainless steel feet
    –      washing spray ball

    N° 1 mixer for micro components

    capacity 500 l stainless steel material AISI 304, complete with:

    –      mixing unit
    –      adjustable stainless steel feet
    –      washing spray ball

    N° 1 centrifugal pump to send the ingredients to preparation tanks

    N° 1 centrifugal pump to send the final beverage to the pasteurizer

    Juice emptying station

    One juice emptying station complete of 3 piston pumps with flexible pipes for drums emptying has been included (discharge of 2 or 3 juices at the same time is not possible). The puree/concentrate will be sent to the feeding line of the main mixing tanks.

    N° 3 mono pumps for puree/concentrated juice drums discharging

    Service walkway in stainless steel with the floor in galvanized steel for the access to the openings of the various tanks

    AISI 304 piping for the connection of the above items

    Electrical and pneumatic material for the connection of the above items

    Area 3 – Final beverage treatment area

    Product pasteurizer UNITHERM 18 – Tubular heat exchanger UHT plant

    Max Capacity               18.000 l/h

    Technology                  Tubular Heat Exchanger

    Each tubular module is 6m in length

    Design: multitube

    The product coming from the preparation tanks is collected in a Balance Tank.

    From the Balance Tank by a centrifugal pump the product will be sent to Tubular Heat Exchangers that includes 3 main sections:

    –      Recovery section in order to heat the product from 20°C up to roughly 70°C by thermal exchange with hot water (closed circuit: the water is heating by thermal exchange with the hot product)

    –      Heating section in order to heat the product from 70°C up to max 95°C by hot water

    –      Cooling section in order to cool the product down to filling temperature by cold water

    At the pasteurization temperature, the product makes a tubular holding of around 30”.

    It’s included also a pressurized water balance tank for plant sterilization and to manage water recirculation loop.

    In case of a problem with the filling machine, the product will recirculate into the Balance Tank. In case of long stop, after a preset recirculation time (decided by the customer) the plant puts in water that pushes all the product into the balance tank and it starts the water recirculation loop on the water balance tank in order to maintain the production thermal profile.

    When the problem stops the product comes again into the system and pushes the water out; the production restarts.

    Scope of supply:

    –      Product balance tank device

    –      Product centrifugal pump

    –      Magnetic Flow Meter

    –      Tubular Heat Exchangers in order to achieve the thermal profile specified above

    –      Water recirculation system for recovery heating system

    –      Hot Water System including

    ·     Heat exchanger

    ·     Recirculation water pump

    ·     Expansion vessel

    ·     Steam modulating valve

    ·     Stop steam valve

    ·     Steam filter

    ·     Steam trap

    –      Pressurized Water Balance Tank

    –      Pneumatic valves for product and utilities

    –      Double holding tube with multiway plate and proximities switches

    –      Instruments

    –      Electric panel including PLC (Allen Bradley/Siemens) with operator interface

    Deaerating System – used bottle filling machine for sale

    The system is composed by:

    –      Deaeration vessel

    –      Condenser for aroma recovery

    –      Product pump

    –      Vacuum pump

    –      Level probe

    –      Vacuum probe

    –      Set of valves

    Homogenizer 18.000 l/h, 250 bar

    Pasteurizer independent CIP unit

    –      Set of pneumatic valves

    –      Conductivity meter

    –      Pump for feeding the detergents from tanks located close to the plant (tanks excluded from our supply)

    STERITANK 1-10

    Used in conjunction with UHT processing, in conjunction with steam-N2-air filtering unit UNIFLUX AS, suitable for wide range of liquid products. The scope of the unit is to maintain the upstream units at the nominal production conditions also in the event of output fluctuation of the bottling line.

    Technical data:

    10.000 l  aseptic tank made of AISI 316L pressurized with sterile Nitrogen and covered with water cooling jacket

    Equipped with an aseptic magnetic stirrer, in case of pulpy products

    Sterile CO2 injector – UNIFLUX AS – Utility filtration unit

    Skid-mounted, factory tested, filtration unit in conjunction with STERITANK

    Technical data:

    Steam filtration:           1mm absolute

    Compressed air pre-filtration: 0,6 mm absolute

    Compressed air and Nitrogen final filtration: 0,01 mm absolute

    Cumulative steam sterilisation (142°C) time limit regarding the filtrations at 0,01 mm absolute: 165 hrs

    –      The final double series of filters on the nitrogen and compressed air lines safeguard the user against accidental damage to the filter cartridges

    –      The system performs the filter sterilisation and cooling down cycles entirely in automatic mode.

    –      Capacity:  steam 500 Kg/h at 2barg, Nitrogen 200 Nm3/h, air 500 Nm3/h

    CO2 dosing performed via a stainless steel injector

    Area 4 – Cleaning station and Piping

    UNICLEAN for the syrup room

    N° 1 CIP station complete of two stainless steel AISI 304 tanks (insulated only for soda and water) of capacity 3.000 l/each and:

    –     N° 1 tubular heat exchanger for the recirculation heating of cleaning solutions complete of modulating steam valve, filter, pressure reducer, manometer and steam trap

    –     N° 1 centrifugal pump for dosing lye from plastic container to the tank complete of min level probe; capacity 250 l/h

    –     N° 1 centrifugal pump for dosing disinfectant from plastic container complete of min level probe; capacity 100 l/h

    AISI 304 piping for the connection of the above items inside the AREA 3

    Electrical and pneumatic material for the connection of the above unit

    UNICLEAN  3A CC for the aseptic line

    UNICLEAN carries out the washing of the machines present on the bottling line.

    The system carries out the dilution of concentrated basic or acid solutions with water to obtain the sanitizing solution at the required concentration and temperature.

    Easy maintenance

    –     The mounting of the machine on a single skid makes every component easy to access for inspection and maintenance work.

    Safety

    –     The key point of the design is its perfect integration with the system downstream.

    –     All the automatically performed operations are controlled through pressure, temperature, and flow rate feedback or actuation checks on the pneumatic valves.

    Automation

    The UNICLEAN 3 A CC is equipped with the most technologically advanced automation in terms of both software and hardware, to guarantee:

    –     a simple and immediate machine-operator interface

    –     a rapid and effective diagnosis of problems

    –     the total automation of all the production phases (from start-up to sanitation) in the most complete version.

    Structural characteristics

    –     A unit for preparing and recovering the basic washing solution with a 2000-litre recovery tank, conductive type of level probe and a pneumatic dosing pump for loading

    –     A unit for preparing and recovering the acid washing solution with a recovery tank of 2000 litres, conductive level probe and pneumatic dosing pump for loading

    –     Shell-and-tube heat exchange unit in the steam line

    –     Temperature regulation loop obtained through a modulating valve and PT100 probe

    –     Centrifugal boost pump for sending a sanitizing agent to downstream supplies, placed under inverter for managing different washing flow rates

    –     Automatic control of the percentage dilution of the acid and basic washing solutions carried out through a conductivity meter

    –     Full automation of the sanitation operations with automatic valves

    –     Single main frame made of stainless steel

    –     Stainless steel electric cabinet is located onboard the machine with an incorporated graphic control panel.

    Piping UIPIPE

    Technical data:

    –     Distribution and sterile return lines are realized in AISI 316L

    –     The remainder of the lines are realized in stainless steel AISI 304

    –     The welding is executed manually with method T.I.G. under inert gas protection

    –     Pipe cutting by means of orbital cutters without ferrous material contamination

    –     Use of lubrication products containing no chlorine or lead

    –     The bends are executed with pipe bending machines with no contrast core tool, for diameters up to 18mm, with welded fittings for diameters over 18 mm.

    –     Suitable piping supports in order to permit free expansion of the actual piping.

    Steam generator

    Steam generator to supply the required steam to filling line and syrup room machines (pasteurizer, C.I.P., UNIFLUX.

    Steam capacity: 2.000 kg/h

    Propellant: natural gas

    Air compressor

    Air compressor to supply the required compressed air to filling lines and syrup room machines.

    Air pressure: 8 bar

     

    Nominal line speed

    Product

    0,5 l

    1,0 l

    Still fruit juices and nectars

    18.000 bph

    18.000 bph

    Carbonated drinks with juice content

    17.000 bph

    14.000 bph

    CO2 content: up to 5 g/l

    The CC UNIBLOC HA is a contamination controlled bottling line inclusive of the microbiological isolator, specially designed for bottling products with a pH lower than 4,5.
    The bottles sent to the UNIBLOC are first, sterilised internally with an oxidising solution and subsequently rinsed with sterile water prior to being fed to the filler. The bottles are filled by means of electronically controlled filling valves and capped by an aseptic type capper. The contents of the bottle are measured by means of a magnetic flow meter.

    The caps which are sent to the sterilisation system by means of an elevator and belt conveyor pressurised with sterile air, are sterilised with an oxidising agent and then rinsed with sterile water before being sent to the UNIBLOC via a caps chute, the latter is also pressurised with sterile air.

    The UNIBLOC is equipped with a microbiological isolator made of rigid transparent PVC in order to separate the internal environment, which is pressurised with sterile air, from the outside environment. There are pressurised tunnels both on the bloc bottle entrance and the bloc bottle outlet to ensure a total separation of the external environment from the internal environment. The aim of using a microbiological isolator is to control all the environments which make up the CC UNIBLOC HA system.

    Rotary system for sterilizing containers PROCOMAC

    The sterilization of the inside and outside surfaces of empty containers with an oxidizing agent solution is carried out by a rotary system, which also rinses them with sterile water and feeds them to the filler.

    This system is ideal for use on bottling systems for acid pH products.

    Characteristics

    The system is made up of:

    –     GRIPSTAR ACE PET2 GX 90

    Rotary sterilizer with bottle gripping on the neck and electronic control of treatment times

    –     GRIPSTAR ACE PET2 GX 65

    Rotary rinser with bottle gripping on the neck and electronic control of treatment times

    System of bottle transfer by means of starwheels fitted with grippers with positive grip in the area of the ring under the lip of the bottle.

    Structural characteristics

    –     Sterilization system suitable for use on bottling systems for acid pH products

    –     Fixed height GRIPSTAR ACE GX rotary sterilizer with electronic control and adjustment of treatment times from the operator panel

    –     External stainless steel tank for recovery of the sterilizing solution and for its return to the UNIDOX production and replenishment system

    –     Fixed height GRIPSTAR ACE GX rotary rinser with electronic control and adjustment of treatment times from the operator panel

    –     Bottle gripper with irreversible symmetric movement

    –     Bottle transfer system by means of starwheels having grippers with positive grip in the area of the ring under the bottle lip

    –     Sterile water distribution manifold with thermal steam barrier

    –     Bottle-pitch scroll at the sterilizer infeed

    –     Full automation of machine sterilizing operations with automatic valves

    –     Components suitable for the automatic control of all critical process parameters

    –     Centralized lubrication in a single easy-to-reach point

    –     Mainframe made of AISI 304 stainless steel

    –     Parts in contact with the treatment fluid made of AISI 316 stainless steel

    Mechanical equipment

    –     ASEPTIC PROCOMAC seals and hose fittings without crevices

    –     Equipment for processing two bottle size

    –     Mobile bottle neck guide safety device on the bottle infeed

    –     Torque limiter with limit switch on the transfer starwheels to stop the machine in the event of obstacles so avoiding possible damage

    –     Drive transmission from the filler geared motor with safety torque limiter

    Electrical equipment

    –     Machine management with PC

    –     Bottle flow control with a system of photocells

    –     Wiring with “Fieldbus” type data communication network

    –     Wiring between the machines with “Ethernet” type data communication network

    –     Stainless steel electric board in a remote position

    Rotary electronic steriliser model GRIPSTAR 90.113

    Number of grippers:       90

    Machine Pitch:               113 mm

    –     The automation continuously monitors the critical process parameters, in other words, the flow rates, the temperatures and the pressure of the fluids.

    –     Machine is equipped with an electronic control sensor that monitors the spraying performances of every single nozzle. A further sensor verifies that the penetrating nozzle fully treats the inside of the bottle.

    –     Treatment times are electronically handled and thereby do not depend upon the speed of the machine.

    Rotary electronic rinser model GRIPSTAR 65.113

    Number of grippers:       65

    Machine Pitch:               113 mm

    –     The automation continuously monitors the critical process parameters, in other words, the flow rates, the temperatures and the pressure of the process fluids.

    –     Machine is equipped with an electronic control sensor that monitors the spraying performances of every single nozzle. A further sensor verifies that the penetrating nozzle fully treats the inside of the bottle.

    –     Treatment times are electronically handled and thereby do not depend upon the speed of the machine.

    –     The manifold which distributes the sterile water, from the fixed part to the rotary part of the machine, is fitted with a steam barrier in order to avoid contamination in case of leakage. The temperature of the steam barrier is monitored continuously.

    Filler-Capper PROCOMAC model FILLSTAR CX 70.10.113 with AROL capper

    The FILLSTAR CX is an electronic volumetric isobaric rotary filler suitable for filling flat and carbonated beverages in plastic bottles.

    UNIBLOC 2 (Neck handling) version

    Said bottle neck handling system (with positive grip gripper) is able to handle any type of plastic bottle (neck diameter being equal) without the use of the body counter-guide.

    The use of positive grip transfer star-wheels drastically reduces format changeover downtime, and moreover reduces the possibility of any jamming.

    Outlet tunnel – used bottle filling machine for sale

    By means of the outlet tunnel, the filled and capped bottles are transferred from the isolator to the outside without the two environments ever coming into contact with one another.

    Pressurised mechanical caps elevator

    Hopper capacity: ~ 1 m3

    –      The hopper and the capper conveyor are pressurised by means of independent pressurisation modules.

    –      The air filtration is performed by means of  HEPA 99,999% filters.

    Caps sterilisation system PROCOMAC model STERILCAP 3W

    Number of treatment tracks:    3

    –     The machine is fit to handle just one type of cap.

    UNIDOX SPIN peracetic acid dilution and dosing system

    UNIDOX SPIN performs volumetric dilution of the concentrated solution using the batch technique in order to produce the sterilization solution for containers and caps to the concentration and temperature parameters required. UNIDOX SPIN automatically adjusts the concentration of the sterilizing solution with minimum operator intervention thanks to its timed-release system that replenishes the concentrated solution.

    UNIFLUX – FOAM spin fluid filtering and foaming system

    UNIFLUX – FOAM SPIN performs:

    –     sterilization by filtering those points of use (steam, process air, controls air, nitrogen or other liquid) required by the bottling line, and their subsequent, totally automatic supply to the bottling line during both sanitation-sterilization and production. The system automatically performs a sterilization cycle of the various filters before starting up production. A built-in dosing system of the sterilizing solution also makes it possible to sterilize the sterile fluid distribution piping and rapid sterilization of the filling environment;

    –     the production of washing foam composed of foaming detergent agents added to sterile water which, properly distributed by a system equipped with highly-mechanized nozzles positioned to reach even the most difficult points, guarantees automatic cleaning of the external surfaces of the filling area.
    The system also rinses the surfaces using sterile water and sterilizes them using a disinfectant.

    UNITHERM sterile water production – water bottling machine for sale

    UNITHERM H is a water sterilizer that guarantees the production of sterile water for supplying the container and cap rinsing system and for supplying the system downstream.

    UNITHERM H was designed to ensure low electricity consumption, thanks to the adoption of a three-section heat exchanger and an operating logic that includes the recovery of heat from the sterilized water to carry out the pre-heating of the water to be treated.

    The operating logic of UNITHERM H is completely integrated with the system downstream in order to guarantee the correct supply of sterile water in every phase of its operation.

    Microbiological Isolator – bottle washing machine

    1st Sterile air pre-filtration:          EU3 85% gravimetric

    2nd Sterile air pre-filtration:         EU9 95% parametric

    1st Sterile air final filtration:         EU13 99,97 DOP

    2nd Sterile air final filtration:        EU14 99,97 DOP

    Sterile environment class at rest: M 3.5  FS 209E

    Peroxide extinction efficiency on vapour exhaust:

    Scrubber emission-concentrations

    Acetic Acid (ppm)

    Peroxides (ppm)

    At the inlet

    20

    1,8

    At the outlet

    <  2

    <  0,5

    The aim of the microbiological isolator is to control all the environments which make up the CC UNIBLOC HA, be it either environments where a process phase is performed (sterilisation-rinsing-filling-capping) or areas where the bottles or caps are transported.

    The bottling room represents the environment inside of which the monobloc sterilisation-rinsing-filling- capping system is installed.

    It is composed of the following:

    WALLS

    1.     Moving partition walls realised with self-standing modular sandwich panels, thickness 45 mm.

    Main characteristics:

    –     External surfaces in laminated phenolic resin, 4 mm, thickness, lined with melamine, ivory colour.

    –     internal frame in anodized aluminium profiles

    –     Internal insulation made with polystyrene class 1, fireproof.

    –     Ceiling, wall and angle type junction made in anodized aluminium profiles, natural colour, sealed with silicon.

    –     Joints between modular panels realized with internal rabbet and silicon sealed.

    2.     Flat aluminium profile, for the junction between walls and floor, outside the clean area.

    3.     Aluminium Profile, round corner, for the junction between walls and floor, inside the clean area

    4.     Holes for electrical cables

    5.     Holes for return grilles in phenolic resin walls.

    6.     Holes for machines

    7.     Removable panels  with aluminium profile

    8.     AISI 304 support structure for Caps sterilizer room

    9.     PVC covering for walls

    Drying tunnel PROCOMAC model DRYSTAR 3S

    DRYSTAR carries out the drying of containers exiting from the filling block by means of air blown onto the container itself from specially designed nozzles that guarantee maximum drying efficiency in relation to the flow of air used.

    The air is supplied to the nozzles by blowers with very low noise levels.

    Read more about this machine type in this article.
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    DISCLAIMER: The operational status of each machine is monitored on a monthly basis. Therefore we will promptly update the current status of the machine only at the time of your request.